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Copper Alloy C99500 vs CC382H

Copper Alloy · grade comparison

Copper Alloy C99500 and CC382H are both copper alloy grades. CC382H is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 235 MPa (34.1 ksi) for C99500, about 17% more. CC382H is the more ductile: elongation 20% versus 12% for C99500. C99500 is lighter (8.2 g/cm³ vs 8.8 g/cm³ for CC382H) and CC382H is stiffer (150 GPa vs 115 GPa). On the shop floor, C99500 machines more easily (fair vs poor) and CC382H welds better (good vs fair).

C99500Choose it when weight is the constraint, or when the part is machined in volume.

CC382HChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

C99500 vs CC382H: properties

C99500CC382H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

115 GPa16.7 Msi
150 GPa21.8 Msi

Shear Modulus

43 GPa6.2 Msi
57 GPa8.3 Msi

Bulk Modulus

115 GPa16.7 Msi
132 GPa19.1 Msi

Poisson's Ratio

0.33
0.31

Tensile Strength (Ultimate)

450 MPa65.3 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

235 MPa34.1 ksi
275 MPa39.9 ksi

Elongation at Break

12%
20%

Reduction in Area

12%
20%

Compressive Strength

480 MPa69.6 ksi
—

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
175 MPa25.4 ksi

Charpy V-Notch Impact (RT)

14 J10.3 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

135 HB
130 HB

Hardness, Rockwell B

75 HRB
72 HRB

Hardness, Vickers

142 HV
137 HV

Same in both: Shear Strength 300 MPa43.5 ksi

Physical

Density and transition temperatures.

Density

8.2 g/cm³0.3 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

998°C1,828 °F
1,180°C2,156 °F

Liquidus Temperature

1,024°C1,875 °F
1,240°C2,264 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
26 W/m·K15 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

17 µm/m·K9.4 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

200 J/g86 BTU/lb
230 J/g98.9 BTU/lb

Max Service Temperature (continuous)

260°C500 °F
300°C572 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

6 % IACS
4.2 % IACS

Electrical Resistivity

2.9×10⁻⁷ Ω·m11.4 µΩ·in
4.1×10⁻⁷ Ω·m16.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.25 V

Corrosion Resistance

70 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
22 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
20%

Weldability

35 / 100
65 / 100

Castability

75 / 100
55 / 100

Brazeability / Solderability

45 / 100
60 / 100

Polishability

65 / 100
75 / 100

Same in both: Formability (cold) 10 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

4 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

65%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

55 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

14 MN·m/kg
17 MN·m/kg

Modulus of Resilience

240 kJ/m³
252 kJ/m³

Thermal Diffusivity

11.6 mm²/s
7.8 mm²/s

Thermal Shock Resistance Index

8
5

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC382HC99500

Manufacturing and finishing

CapabilityC99500CC382H
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C99500 vs CC382H — frequently asked

Is CC382H stronger than C99500?

Yes. CC382H has a typical yield strength of 275 MPa (39.9 ksi) against 235 MPa (34.1 ksi) for C99500 — about 17% more. Tensile strength is 470 MPa (68.2 ksi) vs 450 MPa (65.3 ksi).

Which is cheaper, C99500 or CC382H?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C99500 or CC382H?

C99500. Its machinability rates fair (35/100) against poor (22/100) for CC382H; for welding the order is CC382H first (good, 65/100) then C99500 (fair, 35/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C99500 and CC382H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.