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Copper Alloy C96200 vs CC382H

Copper Alloy · grade comparison

Copper Alloy C96200 and CC382H are both copper alloy grades. CC382H is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 179 MPa (26 ksi) for C96200, about 54% more; tensile strength follows at 470 MPa (68.2 ksi) vs 317 MPa (46 ksi). In exchange, C96200 is the more ductile: elongation 25% versus 20% for CC382H, and CC382H is harder (130 HB vs 80 HB). CC382H is stiffer (150 GPa vs 124 GPa) and C96200 conducts heat better (45 W/m·K vs 26 W/m·K). On the shop floor, C96200 welds better (very good vs good).

C96200Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

CC382HChoose it when strength drives the design.

C96200 vs CC382H: properties

C96200CC382H

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

124 GPa18 Msi
150 GPa21.8 Msi

Shear Modulus

47 GPa6.8 Msi
57 GPa8.3 Msi

Bulk Modulus

120 GPa17.4 Msi
132 GPa19.1 Msi

Poisson's Ratio

0.32
0.31

Tensile Strength (Ultimate)

317 MPa46 ksi
470 MPa68.2 ksi

Yield Strength (0.2% offset)

179 MPa26 ksi
275 MPa39.9 ksi

Elongation at Break

25%
20%

Shear Strength

230 MPa33.4 ksi
300 MPa43.5 ksi

Fatigue Strength (Endurance Limit)

110 MPa16 ksi
175 MPa25.4 ksi

Charpy V-Notch Impact (RT)

70 J51.6 ft·lbf
45 J33.2 ft·lbf

Hardness, Brinell

80 HB
130 HB

Hardness, Rockwell B

45 HRB
72 HRB

Hardness, Vickers

85 HV
137 HV

Same in both: Reduction in Area 20%

Physical

Density and transition temperatures.

Density

8.94 g/cm³0.32 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,099°C2,010 °F
1,180°C2,156 °F

Liquidus Temperature

1,149°C2,100 °F
1,240°C2,264 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
26 W/m·K15 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
15.5 µm/m·K8.6 µin/in·°F

Latent Heat of Fusion

200 J/g86 BTU/lb
230 J/g98.9 BTU/lb

Max Service Temperature (continuous)

315°C599 °F
300°C572 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

9.5 % IACS
4.2 % IACS

Electrical Resistivity

1.9×10⁻⁷ Ω·m7.48 µΩ·in
4.1×10⁻⁷ Ω·m16.1 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.26 V
-0.25 V

Corrosion Resistance

78 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
22 / 100

Weldability

75 / 100
65 / 100

Castability

60 / 100
55 / 100

Brazeability / Solderability

70 / 100
60 / 100

Polishability

70 / 100
75 / 100

Formability (cold)

—
10 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

72 MJ/kg30,954 BTU/lb
85 MJ/kg36,543 BTU/lb

Embodied Carbon (primary production)

5.2 kg CO₂/kg
6.5 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
220 L/kg26.4 gal/lb

Typical Recycled Content

35%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

35 kN·m/kg
53 kN·m/kg

Specific Stiffness (E / density)

13.9 MN·m/kg
17 MN·m/kg

Modulus of Resilience

129 kJ/m³
252 kJ/m³

Thermal Diffusivity

13.4 mm²/s
7.8 mm²/s

Thermal Shock Resistance Index

7
5

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC382HC96200

Manufacturing and finishing

CapabilityC96200CC382H
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C96200 vs CC382H — frequently asked

Is CC382H stronger than C96200?

Yes. CC382H has a typical yield strength of 275 MPa (39.9 ksi) against 179 MPa (26 ksi) for C96200 — about 54% more. Tensile strength is 470 MPa (68.2 ksi) vs 317 MPa (46 ksi).

Which is cheaper, C96200 or CC382H?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C96200 or CC382H?

C96200, by a small margin. Both rate poor for machinability — 30/100 against 22/100 for CC382H; for welding the order is C96200 first (very good, 75/100) then CC382H (good, 65/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C96200 and CC382H side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.