Copper Alloy C91100 vs C95500
Copper Alloy · grade comparison
Copper Alloy C91100 and C95500 are both copper alloy grades. C95500 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 172 MPa (24.9 ksi) for C91100, about 74% more; tensile strength follows at 700 MPa (102 ksi) vs 241 MPa (35 ksi). C95500 is the more ductile: elongation 8% versus 2% for C91100, and C95500 is harder (192 HB vs 135 HB). C95500 is lighter (7.53 g/cm³ vs 8.6 g/cm³ for C91100) and C95500 is stiffer (110 GPa vs 103 GPa). On the shop floor, C95500 welds better (good vs poor) and C91100 sits in a lower cost tier (high, $$$$) than C95500 (specialty, $$$$$).
C91100Choose it when cost is the deciding factor.
C95500Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.
C91100 vs C95500: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all copper alloy grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Compressive Strength
Shear Strength
Fatigue Strength (Endurance Limit)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Rockwell B
Hardness, Vickers
Fracture Toughness (K_IC)
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Latent Heat of Fusion
Same in both: Min Service Temperature -100°C-148 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Same in both: Polishability 70 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Same in both: Typical Recycled Content 40%
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | C91100 | C95500 |
|---|---|---|
| CNC machining | — | Yes |
| Default condition | — | As Cast |
| Relative cost | $$$$ High | $$$$$ Specialty |
| Min. machined wall | — | 0.8 mm |
| Best machined surface | — | Ra 1.6 µm |
| Chrome Plating | — | Yes |
| Electropolishing | — | Yes |
| Nickel Plating | — | Yes |
| Painting | — | Yes |
| Tin Plating | — | Yes |
They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.
C91100 vs C95500 — frequently asked
Is C95500 stronger than C91100?
Yes. C95500 has a typical yield strength of 300 MPa (43.5 ksi) against 172 MPa (24.9 ksi) for C91100 — about 74% more. Tensile strength is 700 MPa (102 ksi) vs 241 MPa (35 ksi).
Which is cheaper, C91100 or C95500?
C91100 is the lower-cost material: it sits in the high tier ($$$$) while C95500 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, C91100 or C95500?
C91100, by a small margin. Both rate fair for machinability — 45/100 against 40/100 for C95500; for welding the order is C95500 first (good, 60/100) then C91100 (poor, 15/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in C91100 and C95500 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.