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Copper Alloy C86300 vs ZCuZn31Al2

Copper Alloy · grade comparison

Copper Alloy C86300 and ZCuZn31Al2 are both copper alloy grades. C86300 is the stronger of the two: yield strength 470 MPa (68.2 ksi) against 125 MPa (18.1 ksi) for ZCuZn31Al2, about 3.8 times as much; tensile strength follows at 820 MPa (119 ksi) vs 320 MPa (46.4 ksi). C86300 is harder — 225 HB against 65 HB for ZCuZn31Al2 — which matters for wear surfaces and threads. C86300 is lighter (7.65 g/cm³ vs 8.5 g/cm³ for ZCuZn31Al2) and ZCuZn31Al2 conducts heat better (100 W/m·K vs 36 W/m·K). On the shop floor, ZCuZn31Al2 machines more easily (fair vs poor), ZCuZn31Al2 welds better (fair vs poor), and ZCuZn31Al2 sits in a lower cost tier (high, $$$$) than C86300 (specialty, $$$$$).

C86300Choose it when strength drives the design, or when surface hardness matters.

ZCuZn31Al2Choose it when the part is machined in volume, or when it will be welded.

C86300 vs ZCuZn31Al2: properties

C86300ZCuZn31Al2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

103 GPa14.9 Msi
98 GPa14.2 Msi

Shear Modulus

39 GPa5.7 Msi
38 GPa5.5 Msi

Bulk Modulus

107 GPa15.5 Msi
105 GPa15.2 Msi

Poisson's Ratio

0.34
0.33

Tensile Strength (Ultimate)

820 MPa119 ksi
320 MPa46.4 ksi

Yield Strength (0.2% offset)

470 MPa68.2 ksi
125 MPa18.1 ksi

Elongation at Break

15%
16%

Compressive Strength

480 MPa69.6 ksi
320 MPa46.4 ksi

Shear Strength

540 MPa78.3 ksi
220 MPa31.9 ksi

Fatigue Strength (Endurance Limit)

200 MPa29 ksi
90 MPa13.1 ksi

Charpy V-Notch Impact (RT)

20 J14.8 ft·lbf
18 J13.3 ft·lbf

Hardness, Brinell

225 HB
65 HB

Hardness, Rockwell B

96 HRB
30 HRB

Hardness, Vickers

—
68 HV

Same in both: Reduction in Area 18%

Physical

Density and transition temperatures.

Density

7.65 g/cm³0.28 lb/in³
8.5 g/cm³0.31 lb/in³

Melting Point (Solidus)

862°C1,584 °F
880°C1,616 °F

Liquidus Temperature

924°C1,695 °F
905°C1,661 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

36 W/m·K20.8 BTU/hr·ft·°F
100 W/m·K57.8 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

19.3 µm/m·K10.7 µin/in·°F
20 µm/m·K11.1 µin/in·°F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Same in both: Latent Heat of Fusion 175 J/g75.2 BTU/lb · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8 % IACS
22 % IACS

Electrical Resistivity

2.16×10⁻⁷ Ω·m8.5 µΩ·in
7.8×10⁻⁸ Ω·m3.07 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.28 V

Corrosion Resistance

45 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
50 / 100

Machinability Rating (AISI 1212 = 100 %)

25%
40%

Weldability

30 / 100
40 / 100

Formability (cold)

15 / 100
20 / 100

Brazeability / Solderability

25 / 100
45 / 100

Polishability

60 / 100
70 / 100

Same in both: Castability 80 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

200 L/kg24 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

70%
60%

Same in both: Embodied Energy (primary production) 55 MJ/kg23,646 BTU/lb · Embodied Carbon (primary production) 3.6 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

107 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

13.5 MN·m/kg
11.5 MN·m/kg

Modulus of Resilience

1,072 kJ/m³
80 kJ/m³

Thermal Diffusivity

12.5 mm²/s
31 mm²/s

Thermal Shock Resistance Index

15
16

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC86300ZCuZn31Al2

Manufacturing and finishing

CapabilityC86300ZCuZn31Al2
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C86300 vs ZCuZn31Al2 — frequently asked

Is C86300 stronger than ZCuZn31Al2?

Yes. C86300 has a typical yield strength of 470 MPa (68.2 ksi) against 125 MPa (18.1 ksi) for ZCuZn31Al2 — about 3.8 times as much. Tensile strength is 820 MPa (119 ksi) vs 320 MPa (46.4 ksi).

Which is cheaper, C86300 or ZCuZn31Al2?

ZCuZn31Al2 is the lower-cost material: it sits in the high tier ($$$$) while C86300 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C86300 or ZCuZn31Al2?

ZCuZn31Al2. Its machinability rates fair (50/100) against poor (25/100) for C86300; for welding the order is ZCuZn31Al2 first (fair, 40/100) then C86300 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C86300 and ZCuZn31Al2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.