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Copper Alloy C85200 vs CC490K

Copper Alloy · grade comparison

Copper Alloy C85200 and CC490K are both copper alloy grades. CC490K is the stronger of the two: yield strength 100 MPa (14.5 ksi) against 90 MPa (13.1 ksi) for C85200, about 11% more. In exchange, C85200 is the more ductile: elongation 35% versus 20% for CC490K, and CC490K is harder (65 HB vs 45 HB). C85200 conducts electricity better (22 % IACS vs 15 % IACS).

C85200Choose it when the part is bent, formed or impact-loaded.

CC490KChoose it when strength drives the design.

C85200 vs CC490K: properties

C85200CC490K

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Shear Modulus

34 GPa4.9 Msi
36 GPa5.2 Msi

Tensile Strength (Ultimate)

262 MPa38 ksi
215 MPa31.2 ksi

Yield Strength (0.2% offset)

90 MPa13.1 ksi
100 MPa14.5 ksi

Elongation at Break

35%
20%

Reduction in Area

30%
20%

Compressive Strength

240 MPa34.8 ksi
—

Shear Strength

205 MPa29.7 ksi
160 MPa23.2 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
75 MPa10.9 ksi

Charpy V-Notch Impact (RT)

34 J25.1 ft·lbf
25 J18.4 ft·lbf

Hardness, Brinell

45 HB
65 HB

Hardness, Vickers

48 HV
68 HV

Hardness, Rockwell B

—
25 HRB

Same in both: Elastic (Young's) Modulus 90 GPa13.1 Msi · Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

8.47 g/cm³0.31 lb/in³
8.7 g/cm³0.31 lb/in³

Melting Point (Solidus)

925°C1,697 °F
900°C1,652 °F

Liquidus Temperature

940°C1,724 °F
1,000°C1,832 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

84 W/m·K48.5 BTU/hr·ft·°F
78 W/m·K45.1 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20.3 µm/m·K11.3 µin/in·°F
18.5 µm/m·K10.3 µin/in·°F

Latent Heat of Fusion

160 J/g68.8 BTU/lb
205 J/g88.1 BTU/lb

Min Service Temperature

-196°C-321 °F
-100°C-148 °F

Same in both: Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

22 % IACS
15 % IACS

Electrical Resistivity

7.8×10⁻⁸ Ω·m3.07 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
70 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

20 / 100
25 / 100

Formability (cold)

15 / 100
10 / 100

Brazeability / Solderability

90 / 100
75 / 100

Polishability

75 / 100
60 / 100

Same in both: Machinability 80 / 100 · Machinability Rating (AISI 1212 = 100 %) 80% · Castability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

42 MJ/kg18,057 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
260 L/kg31.2 gal/lb

Typical Recycled Content

90%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

31 kN·m/kg
25 kN·m/kg

Specific Stiffness (E / density)

10.6 MN·m/kg
10.3 MN·m/kg

Modulus of Resilience

45 kJ/m³
56 kJ/m³

Thermal Diffusivity

26.3 mm²/s
23.8 mm²/s

Thermal Shock Resistance Index

12
10

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleCC490KC85200

Manufacturing and finishing

CapabilityC85200CC490K
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C85200 vs CC490K — frequently asked

Is CC490K stronger than C85200?

Yes. CC490K has a typical yield strength of 100 MPa (14.5 ksi) against 90 MPa (13.1 ksi) for C85200 — about 11% more. Tensile strength is 215 MPa (31.2 ksi) vs 262 MPa (38 ksi).

Which is cheaper, C85200 or CC490K?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, C85200 or CC490K?

CC490K. Its weldability rates poor (25/100) against poor (20/100) for C85200.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C85200 and CC490K side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.