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Copper Alloy C83400 vs C85200

Copper Alloy · grade comparison

Copper Alloy C83400 and C85200 are both copper alloy grades. C85200 is the stronger of the two: yield strength 90 MPa (13.1 ksi) against 69 MPa (10 ksi) for C83400, about 30% more; tensile strength follows at 262 MPa (38 ksi) vs 234 MPa (33.9 ksi). C83400 is harder — 50 HB against 45 HB for C85200 — which matters for wear surfaces and threads. C85200 is lighter (8.47 g/cm³ vs 8.8 g/cm³ for C83400) and C83400 is stiffer (96.5 GPa vs 90 GPa). On the shop floor, C85200 machines more easily (very good vs good), C83400 welds better (fair vs poor), and C83400 forms better (30 vs 15 out of 100).

C83400Choose it when surface hardness matters, or when it will be welded.

C85200Choose it when strength drives the design, or when weight is the constraint.

C83400 vs C85200: properties

C83400C85200

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

96.5 GPa14 Msi
90 GPa13.1 Msi

Shear Modulus

37 GPa5.4 Msi
34 GPa4.9 Msi

Tensile Strength (Ultimate)

234 MPa33.9 ksi
262 MPa38 ksi

Yield Strength (0.2% offset)

69 MPa10 ksi
90 MPa13.1 ksi

Shear Strength

165 MPa23.9 ksi
205 MPa29.7 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
90 MPa13.1 ksi

Charpy V-Notch Impact (RT)

40 J29.5 ft·lbf
34 J25.1 ft·lbf

Hardness, Brinell

50 HB
45 HB

Hardness, Vickers

53 HV
48 HV

Compressive Strength

—
240 MPa34.8 ksi

Same in both: Bulk Modulus 105 GPa15.2 Msi · Poisson's Ratio 0.34 · Elongation at Break 35% · Reduction in Area 30%

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
8.47 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,010°C1,850 °F
925°C1,697 °F

Liquidus Temperature

1,055°C1,931 °F
940°C1,724 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

159 W/m·K91.9 BTU/hr·ft·°F
84 W/m·K48.5 BTU/hr·ft·°F

Specific Heat Capacity

376 J/kg·K0.09 BTU/lb·°F
377 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18.4 µm/m·K10.2 µin/in·°F
20.3 µm/m·K11.3 µin/in·°F

Latent Heat of Fusion

205 J/g88.1 BTU/lb
160 J/g68.8 BTU/lb

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Same in both: Max Service Temperature (continuous) 200°C392 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
22 % IACS

Electrical Resistivity

5.39×10⁻⁸ Ω·m2.12 µΩ·in
7.8×10⁻⁸ Ω·m3.07 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

62 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.25 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

58 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

65%
80%

Weldability

45 / 100
20 / 100

Formability (cold)

30 / 100
15 / 100

Castability

72 / 100
85 / 100

Brazeability / Solderability

88 / 100
90 / 100

Polishability

70 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

58 MJ/kg24,936 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

80%
90%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

27 kN·m/kg
31 kN·m/kg

Specific Stiffness (E / density)

11 MN·m/kg
10.6 MN·m/kg

Modulus of Resilience

25 kJ/m³
45 kJ/m³

Thermal Diffusivity

48.1 mm²/s
26.3 mm²/s

Thermal Shock Resistance Index

21
12

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC83400C85200

Manufacturing and finishing

CapabilityC83400C85200
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$ High$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C83400 vs C85200 — frequently asked

Is C85200 stronger than C83400?

Yes. C85200 has a typical yield strength of 90 MPa (13.1 ksi) against 69 MPa (10 ksi) for C83400 — about 30% more. Tensile strength is 262 MPa (38 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, C83400 or C85200?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C83400 or C85200?

C85200. Its machinability rates very good (80/100) against good (58/100) for C83400; for welding the order is C83400 first (fair, 45/100) then C85200 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C83400 and C85200 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.