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Copper Alloy C84400 vs ZCuAl10Fe3Mn2

Copper Alloy · grade comparison

Copper Alloy C84400 and ZCuAl10Fe3Mn2 are both copper alloy grades. ZCuAl10Fe3Mn2 is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 110 MPa (16 ksi) for C84400, about 100% more; tensile strength follows at 560 MPa (81.2 ksi) vs 234 MPa (33.9 ksi). In exchange, C84400 is the more ductile: elongation 26% versus 18% for ZCuAl10Fe3Mn2, and ZCuAl10Fe3Mn2 is harder (130 HB vs 55 HB). ZCuAl10Fe3Mn2 is lighter (7.5 g/cm³ vs 8.8 g/cm³ for C84400) and ZCuAl10Fe3Mn2 is stiffer (110 GPa vs 95 GPa). On the shop floor, C84400 machines more easily (excellent vs fair), ZCuAl10Fe3Mn2 welds better (good vs poor), and ZCuAl10Fe3Mn2 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

C84400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

ZCuAl10Fe3Mn2Choose it when strength drives the design, or when weight is the constraint.

C84400 vs ZCuAl10Fe3Mn2: properties

C84400ZCuAl10Fe3Mn2

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

95 GPa13.8 Msi
110 GPa16 Msi

Shear Modulus

36 GPa5.2 Msi
42 GPa6.1 Msi

Bulk Modulus

115 GPa16.7 Msi
110 GPa16 Msi

Poisson's Ratio

0.34
0.32

Tensile Strength (Ultimate)

234 MPa33.9 ksi
560 MPa81.2 ksi

Yield Strength (0.2% offset)

110 MPa16 ksi
220 MPa31.9 ksi

Elongation at Break

26%
18%

Compressive Strength

260 MPa37.7 ksi
650 MPa94.3 ksi

Shear Strength

165 MPa23.9 ksi
350 MPa50.8 ksi

Fatigue Strength (Endurance Limit)

76 MPa11 ksi
185 MPa26.8 ksi

Hardness, Brinell

55 HB
130 HB

Hardness, Rockwell B

25 HRB
73 HRB

Reduction in Area

—
20%

Fracture Toughness (K_IC)

—
40 MPa·√m36.4 ksi·√in

Hardness, Vickers

—
137 HV

Same in both: Charpy V-Notch Impact (RT) 20 J14.8 ft·lbf

Physical

Density and transition temperatures.

Density

8.8 g/cm³0.32 lb/in³
7.5 g/cm³0.27 lb/in³

Melting Point (Solidus)

843°C1,549 °F
1,030°C1,886 °F

Liquidus Temperature

954°C1,749 °F
1,055°C1,931 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

72 W/m·K41.6 BTU/hr·ft·°F
58 W/m·K33.5 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
420 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18 µm/m·K10 µin/in·°F
16.2 µm/m·K9 µin/in·°F

Latent Heat of Fusion

170 J/g73.1 BTU/lb
220 J/g94.6 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
300°C572 °F

Min Service Temperature

-200°C-328 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

16.4 % IACS
13 % IACS

Electrical Resistivity

1.05×10⁻⁷ Ω·m4.13 µΩ·in
1.33×10⁻⁷ Ω·m5.24 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.28 V
-0.29 V

Corrosion Resistance

58 / 100
72 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

90 / 100
40 / 100

Machinability Rating (AISI 1212 = 100 %)

90%
50%

Weldability

20 / 100
55 / 100

Formability (cold)

10 / 100
20 / 100

Castability

90 / 100
70 / 100

Brazeability / Solderability

80 / 100
25 / 100

Polishability

60 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

42 MJ/kg18,057 BTU/lb
55 MJ/kg23,646 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
3.6 kg CO₂/kg

Typical Recycled Content

85%
45%

Same in both: Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

27 kN·m/kg
75 kN·m/kg

Specific Stiffness (E / density)

10.8 MN·m/kg
14.7 MN·m/kg

Modulus of Resilience

64 kJ/m³
220 kJ/m³

Thermal Diffusivity

21.7 mm²/s
18.4 mm²/s

Thermal Shock Resistance Index

10
18

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400ZCuAl10Fe3Mn2

Manufacturing and finishing

CapabilityC84400ZCuAl10Fe3Mn2
CNC machiningYes—
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C84400 vs ZCuAl10Fe3Mn2 — frequently asked

Is ZCuAl10Fe3Mn2 stronger than C84400?

Yes. ZCuAl10Fe3Mn2 has a typical yield strength of 220 MPa (31.9 ksi) against 110 MPa (16 ksi) for C84400 — about 100% more. Tensile strength is 560 MPa (81.2 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, C84400 or ZCuAl10Fe3Mn2?

ZCuAl10Fe3Mn2 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C84400 or ZCuAl10Fe3Mn2?

C84400. Its machinability rates excellent (90/100) against fair (40/100) for ZCuAl10Fe3Mn2; for welding the order is ZCuAl10Fe3Mn2 first (good, 55/100) then C84400 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C84400 and ZCuAl10Fe3Mn2 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.