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Copper Alloy C77400-H02 vs C77400-H06

Copper Alloy · C77400 temper comparison

C77400-H02 and C77400-H06 are two conditions of the same copper alloy grade, C77400: H02 (half hard) versus H06 (extra hard). The chemistry is identical, so every difference below comes from the condition. C77400-H06 is the stronger of the two: yield strength 620 MPa (89.9 ksi) against 440 MPa (63.8 ksi) for C77400-H02, about 41% more; tensile strength follows at 690 MPa (100 ksi) vs 515 MPa (74.7 ksi). In exchange, C77400-H02 is the more ductile: elongation 10% versus 2% for C77400-H06, and C77400-H06 is harder (195 HB vs 145 HB). C77400-H02 runs hotter in service (200°C vs 175°C continuous).

C77400-H02Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C77400-H06Choose it when strength drives the design.

C77400-H02 vs C77400-H06: properties

C77400-H02C77400-H06

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

515 MPa74.7 ksi
690 MPa100 ksi

Yield Strength (0.2% offset)

440 MPa63.8 ksi
620 MPa89.9 ksi

Elongation at Break

10%
2%

Shear Strength

330 MPa47.9 ksi
405 MPa58.7 ksi

Fatigue Strength (Endurance Limit)

215 MPa31.2 ksi
245 MPa35.5 ksi

Hardness, Brinell

145 HB
195 HB

Hardness, Rockwell B

78 HRB
91 HRB

Hardness, Vickers

150 HV
205 HV

Same in both: Elastic (Young's) Modulus 125 GPa18.1 Msi · Shear Modulus 47 GPa6.8 Msi · Bulk Modulus 122 GPa17.7 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 8.7 g/cm³0.31 lb/in³ · Melting Point (Solidus) 960°C1,760 °F · Liquidus Temperature 1,010°C1,850 °F

Thermal

How each material carries heat and how hot it can run.

Max Service Temperature (continuous)

200°C392 °F
175°C347 °F

Same in both: Thermal Conductivity 45 W/m·K26 BTU/hr·ft·°F · Specific Heat Capacity 377 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 16.2 µm/m·K9 µin/in·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 11 % IACS · Electrical Resistivity 1.57×10⁻⁷ Ω·m6.18 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

60 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.28 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
30 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
25%

Weldability

50 / 100
45 / 100

Formability (cold)

80 / 100
40 / 100

Same in both: Brazeability / Solderability 85 / 100 · Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 60 MJ/kg25,795 BTU/lb · Embodied Carbon (primary production) 4.6 kg CO₂/kg · Embodied Water 300 L/kg35.9 gal/lb · Typical Recycled Content 40%

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC77400

C77400-H02 vs C77400-H06 — frequently asked

Is C77400-H06 stronger than C77400-H02?

Yes. C77400-H06 has a typical yield strength of 620 MPa (89.9 ksi) against 440 MPa (63.8 ksi) for C77400-H02 — about 41% more. Tensile strength is 690 MPa (100 ksi) vs 515 MPa (74.7 ksi).

Which condition does FabDigit quote by default, H02 or H06?

H02 is the default C77400 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, C77400-H02 or C77400-H06?

C77400-H06, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for C77400-H02; for welding the order is C77400-H02 first (fair, 50/100) then C77400-H06 (fair, 45/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C77400-H02 and C77400-H06 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.