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Copper Alloy C55181 vs ERCu

Copper Alloy · grade comparison

Copper Alloy C55181 and ERCu are both copper alloy grades. C55181 is the stronger of the two: tensile strength 250 MPa (36.3 ksi) against 225 MPa (32.6 ksi) for ERCu, about 11% more. In exchange, ERCu is the more ductile: elongation 35% versus 2% for C55181, and C55181 is harder (105 HB vs 55 HB). C55181 is lighter (7.95 g/cm³ vs 8.9 g/cm³ for ERCu) and ERCu runs hotter in service (250°C vs 200°C continuous). On the shop floor, ERCu welds better (very good vs poor).

C55181Choose it when strength drives the design, or when weight is the constraint.

ERCuChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

C55181 vs ERCu: properties

C55181ERCu

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
115 GPa16.7 Msi

Shear Modulus

42 GPa6.1 Msi
44 GPa6.4 Msi

Tensile Strength (Ultimate)

250 MPa36.3 ksi
225 MPa32.6 ksi

Elongation at Break

2%
35%

Shear Strength

170 MPa24.7 ksi
150 MPa21.8 ksi

Fatigue Strength (Endurance Limit)

55 MPa8 ksi
70 MPa10.2 ksi

Hardness, Brinell

105 HB
55 HB

Hardness, Vickers

115 HV
58 HV

Bulk Modulus

—
140 GPa20.3 Msi

Yield Strength (0.2% offset)

—
80 MPa11.6 ksi

Reduction in Area

—
60%

Charpy V-Notch Impact (RT)

—
70 J51.6 ft·lbf

Same in both: Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

7.95 g/cm³0.29 lb/in³
8.9 g/cm³0.32 lb/in³

Melting Point (Solidus)

710°C1,310 °F
1,065°C1,949 °F

Liquidus Temperature

793°C1,459 °F
1,080°C1,976 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

45 W/m·K26 BTU/hr·ft·°F
250 W/m·K144 BTU/hr·ft·°F

Specific Heat Capacity

380 J/kg·K0.09 BTU/lb·°F
385 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17 µm/m·K9.4 µin/in·°F
17.7 µm/m·K9.8 µin/in·°F

Latent Heat of Fusion

195 J/g83.8 BTU/lb
205 J/g88.1 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
250°C482 °F

Min Service Temperature

-100°C-148 °F
-196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

10 % IACS
40 % IACS

Electrical Resistivity

1.7×10⁻⁷ Ω·m6.69 µΩ·in
4.3×10⁻⁸ Ω·m1.69 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.3 V

Corrosion Resistance

58 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
30 / 100

Weldability

15 / 100
78 / 100

Formability (cold)

20 / 100
92 / 100

Castability

70 / 100
40 / 100

Brazeability / Solderability

95 / 100
92 / 100

Polishability

40 / 100
78 / 100

Machinability Rating (AISI 1212 = 100 %)

—
20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

55 MJ/kg23,646 BTU/lb
57 MJ/kg24,506 BTU/lb

Typical Recycled Content

30%
35%

Same in both: Embodied Carbon (primary production) 3.8 kg CO₂/kg · Embodied Water 250 L/kg30 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

31 kN·m/kg
25 kN·m/kg

Specific Stiffness (E / density)

13.8 MN·m/kg
12.9 MN·m/kg

Thermal Diffusivity

14.9 mm²/s
73 mm²/s

Thermal Shock Resistance Index

6
28

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleERCu

Manufacturing and finishing

CapabilityC55181ERCu
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C55181 vs ERCu — frequently asked

Is C55181 stronger than ERCu?

Yes. C55181 has a typical tensile strength of 250 MPa (36.3 ksi) against 225 MPa (32.6 ksi) for ERCu — about 11% more.

Which is cheaper, C55181 or ERCu?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, C55181 or ERCu?

ERCu, by a small margin. Both rate poor for machinability — 30/100 against 25/100 for C55181; for welding the order is ERCu first (very good, 78/100) then C55181 (poor, 15/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C55181 and ERCu side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.