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Copper Alloy C51000 vs C66100

Copper Alloy · grade comparison

Copper Alloy C51000 and C66100 are both copper alloy grades. C66100 is the stronger of the two: yield strength 380 MPa (55.1 ksi) against 140 MPa (20.3 ksi) for C51000, about 171% more; tensile strength follows at 515 MPa (74.7 ksi) vs 340 MPa (49.3 ksi). In exchange, C51000 is the more ductile: elongation 60% versus 12% for C66100, and C66100 is harder (150 HB vs 80 HB). C66100 is lighter (8.53 g/cm³ vs 8.86 g/cm³ for C51000) and C66100 is stiffer (117 GPa vs 110 GPa). On the shop floor, C66100 machines more easily (good vs poor), C51000 welds better (fair vs poor), and C66100 sits in a lower cost tier (high, $$$$) than C51000 (specialty, $$$$$).

C51000Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C66100Choose it when strength drives the design, or when weight is the constraint.

C51000 vs C66100: properties

C51000C66100

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
117 GPa17 Msi

Shear Modulus

41 GPa5.9 Msi
44 GPa6.4 Msi

Tensile Strength (Ultimate)

340 MPa49.3 ksi
515 MPa74.7 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
380 MPa55.1 ksi

Elongation at Break

60%
12%

Shear Strength

235 MPa34.1 ksi
320 MPa46.4 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
190 MPa27.6 ksi

Hardness, Brinell

80 HB
150 HB

Hardness, Vickers

85 HV
—

Hardness, Rockwell B

—
80 HRB

Same in both: Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Density

8.86 g/cm³0.32 lb/in³
8.53 g/cm³0.31 lb/in³

Melting Point (Solidus)

954°C1,749 °F
971°C1,780 °F

Liquidus Temperature

1,049°C1,920 °F
1,027°C1,881 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

69 W/m·K39.9 BTU/hr·ft·°F
57 W/m·K32.9 BTU/hr·ft·°F

Specific Heat Capacity

380 J/kg·K0.09 BTU/lb·°F
377 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

17.8 µm/m·K9.9 µin/in·°F
18.4 µm/m·K10.2 µin/in·°F

Latent Heat of Fusion

200 J/g86 BTU/lb
205 J/g88.1 BTU/lb

Same in both: Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

15 % IACS
12 % IACS

Electrical Resistivity

1.15×10⁻⁷ Ω·m4.53 µΩ·in
1.44×10⁻⁷ Ω·m5.67 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.26 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
50%

Weldability

45 / 100
30 / 100

Formability (cold)

90 / 100
45 / 100

Castability

30 / 100
35 / 100

Brazeability / Solderability

90 / 100
75 / 100

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

68 MJ/kg29,235 BTU/lb
60 MJ/kg25,795 BTU/lb

Embodied Carbon (primary production)

4.3 kg CO₂/kg
3.6 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
320 L/kg38.3 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

38 kN·m/kg
60 kN·m/kg

Specific Stiffness (E / density)

12.4 MN·m/kg
13.7 MN·m/kg

Modulus of Resilience

89 kJ/m³
617 kJ/m³

Thermal Diffusivity

20.5 mm²/s
17.7 mm²/s

Thermal Shock Resistance Index

12
14

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC51000C66100

Manufacturing and finishing

CapabilityC51000C66100
CNC machiningYes—
Sheet metalYes—
Default conditionO—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C51000 vs C66100 — frequently asked

Is C66100 stronger than C51000?

Yes. C66100 has a typical yield strength of 380 MPa (55.1 ksi) against 140 MPa (20.3 ksi) for C51000 — about 171% more. Tensile strength is 515 MPa (74.7 ksi) vs 340 MPa (49.3 ksi).

Which is cheaper, C51000 or C66100?

C66100 is the lower-cost material: it sits in the high tier ($$$$) while C51000 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C51000 or C66100?

C66100. Its machinability rates good (55/100) against poor (25/100) for C51000; for welding the order is C51000 first (fair, 45/100) then C66100 (poor, 30/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C51000 and C66100 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.