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Copper Alloy C40500 vs C51000

Copper Alloy · grade comparison

Copper Alloy C40500 and C51000 are both copper alloy grades. C40500 is the stronger of the two: yield strength 330 MPa (47.9 ksi) against 140 MPa (20.3 ksi) for C51000, about 136% more; tensile strength follows at 385 MPa (55.8 ksi) vs 340 MPa (49.3 ksi). In exchange, C51000 is the more ductile: elongation 60% versus 12% for C40500, and C40500 is harder (120 HB vs 80 HB). C40500 is stiffer (117 GPa vs 110 GPa) and C40500 conducts heat better (170 W/m·K vs 69 W/m·K). On the shop floor, C40500 sits in a lower cost tier (high, $$$$) than C51000 (specialty, $$$$$).

C40500Choose it when strength drives the design, or when cost is the deciding factor.

C51000Choose it when the part is bent, formed or impact-loaded.

C40500 vs C51000: properties

C40500C51000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

117 GPa17 Msi
110 GPa16 Msi

Shear Modulus

44 GPa6.4 Msi
41 GPa5.9 Msi

Bulk Modulus

118 GPa17.1 Msi
115 GPa16.7 Msi

Poisson's Ratio

0.33
0.34

Tensile Strength (Ultimate)

385 MPa55.8 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

330 MPa47.9 ksi
140 MPa20.3 ksi

Elongation at Break

12%
60%

Shear Strength

250 MPa36.3 ksi
235 MPa34.1 ksi

Hardness, Brinell

120 HB
80 HB

Hardness, Rockwell B

68 HRB
—

Hardness, Vickers

125 HV
85 HV

Same in both: Fatigue Strength (Endurance Limit) 150 MPa21.8 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

1,035°C1,895 °F
954°C1,749 °F

Liquidus Temperature

1,055°C1,931 °F
1,049°C1,920 °F

Same in both: Density 8.86 g/cm³0.32 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
69 W/m·K39.9 BTU/hr·ft·°F

Specific Heat Capacity

377 J/kg·K0.09 BTU/lb·°F
380 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

18.4 µm/m·K10.2 µin/in·°F
17.8 µm/m·K9.9 µin/in·°F

Latent Heat of Fusion

205 J/g88.1 BTU/lb
200 J/g86 BTU/lb

Max Service Temperature (continuous)

190°C374 °F
200°C392 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

40 % IACS
15 % IACS

Electrical Resistivity

4.3×10⁻⁸ Ω·m1.69 µΩ·in
1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.3 V

Corrosion Resistance

66 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

22 / 100
25 / 100

Weldability

40 / 100
45 / 100

Formability (cold)

62 / 100
90 / 100

Castability

35 / 100
30 / 100

Brazeability / Solderability

92 / 100
90 / 100

Polishability

80 / 100
75 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 20%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

57 MJ/kg24,506 BTU/lb
68 MJ/kg29,235 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
4.3 kg CO₂/kg

Embodied Water

320 L/kg38.3 gal/lb
260 L/kg31.2 gal/lb

Same in both: Typical Recycled Content 40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

43 kN·m/kg
38 kN·m/kg

Specific Stiffness (E / density)

13.2 MN·m/kg
12.4 MN·m/kg

Modulus of Resilience

465 kJ/m³
89 kJ/m³

Thermal Diffusivity

50.9 mm²/s
20.5 mm²/s

Thermal Shock Resistance Index

30
12

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC51000C40500

Manufacturing and finishing

CapabilityC40500C51000
CNC machining—Yes
Sheet metal—Yes
Default condition—O
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C40500 vs C51000 — frequently asked

Is C40500 stronger than C51000?

Yes. C40500 has a typical yield strength of 330 MPa (47.9 ksi) against 140 MPa (20.3 ksi) for C51000 — about 136% more. Tensile strength is 385 MPa (55.8 ksi) vs 340 MPa (49.3 ksi).

Which is cheaper, C40500 or C51000?

C40500 is the lower-cost material: it sits in the high tier ($$$$) while C51000 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which welds better, C40500 or C51000?

C51000. Its weldability rates fair (45/100) against fair (40/100) for C40500.

Ready to make it?

Upload a CAD file and FabDigit prices the part in C40500 and C51000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.