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Copper Alloy C51000 vs C53800

Copper Alloy · grade comparison

Copper Alloy C51000 and C53800 are both copper alloy grades. C53800 is the stronger of the two: yield strength 450 MPa (65.3 ksi) against 140 MPa (20.3 ksi) for C51000, about 3.2 times as much; tensile strength follows at 540 MPa (78.3 ksi) vs 340 MPa (49.3 ksi). In exchange, C51000 is the more ductile: elongation 60% versus 8% for C53800, and C53800 is harder (165 HB vs 80 HB). On the shop floor, C53800 machines more easily (very good vs poor), C51000 welds better (fair vs poor), and C53800 sits in a lower cost tier (high, $$$$) than C51000 (specialty, $$$$$).

C51000Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

C53800Choose it when strength drives the design, or when the part is machined in volume.

C51000 vs C53800: properties

C51000C53800

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

340 MPa49.3 ksi
540 MPa78.3 ksi

Yield Strength (0.2% offset)

140 MPa20.3 ksi
450 MPa65.3 ksi

Elongation at Break

60%
8%

Shear Strength

235 MPa34.1 ksi
330 MPa47.9 ksi

Fatigue Strength (Endurance Limit)

150 MPa21.8 ksi
190 MPa27.6 ksi

Hardness, Brinell

80 HB
165 HB

Hardness, Vickers

85 HV
175 HV

Hardness, Rockwell B

—
87 HRB

Same in both: Elastic (Young's) Modulus 110 GPa16 Msi · Shear Modulus 41 GPa5.9 Msi · Bulk Modulus 115 GPa16.7 Msi · Poisson's Ratio 0.34

Physical

Density and transition temperatures.

Melting Point (Solidus)

954°C1,749 °F
930°C1,706 °F

Liquidus Temperature

1,049°C1,920 °F
1,025°C1,877 °F

Same in both: Density 8.86 g/cm³0.32 lb/in³

Thermal

How each material carries heat and how hot it can run.

Latent Heat of Fusion

200 J/g86 BTU/lb
195 J/g83.8 BTU/lb

Same in both: Thermal Conductivity 69 W/m·K39.9 BTU/hr·ft·°F · Specific Heat Capacity 380 J/kg·K0.09 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 17.8 µm/m·K9.9 µin/in·°F · Max Service Temperature (continuous) 200°C392 °F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 15 % IACS · Electrical Resistivity 1.15×10⁻⁷ Ω·m4.53 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.3 V
-0.28 V

Corrosion Resistance

68 / 100
70 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

25 / 100
80 / 100

Machinability Rating (AISI 1212 = 100 %)

20%
80%

Weldability

45 / 100
20 / 100

Formability (cold)

90 / 100
35 / 100

Castability

30 / 100
—

Brazeability / Solderability

90 / 100
60 / 100

Polishability

75 / 100
70 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

68 MJ/kg29,235 BTU/lb
57 MJ/kg24,506 BTU/lb

Embodied Carbon (primary production)

4.3 kg CO₂/kg
3.8 kg CO₂/kg

Embodied Water

260 L/kg31.2 gal/lb
320 L/kg38.3 gal/lb

Typical Recycled Content

40%
45%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

38 kN·m/kg
61 kN·m/kg

Modulus of Resilience

89 kJ/m³
920 kJ/m³

Thermal Shock Resistance Index

12
19

Same in both: Specific Stiffness (E / density) 12.4 MN·m/kg · Thermal Diffusivity 20.5 mm²/s

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC51000C53800

Manufacturing and finishing

CapabilityC51000C53800
CNC machiningYes—
Sheet metalYes—
Default conditionO—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall0.8 mm—
Best machined surfaceRa 1.6 µm—
Chrome PlatingYes—
ElectropolishingYes—
Nickel PlatingYes—
PaintingYes—
Tin PlatingYes—

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

C51000 vs C53800 — frequently asked

Is C53800 stronger than C51000?

Yes. C53800 has a typical yield strength of 450 MPa (65.3 ksi) against 140 MPa (20.3 ksi) for C51000 — about 3.2 times as much. Tensile strength is 540 MPa (78.3 ksi) vs 340 MPa (49.3 ksi).

Which is cheaper, C51000 or C53800?

C53800 is the lower-cost material: it sits in the high tier ($$$$) while C51000 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, C51000 or C53800?

C53800. Its machinability rates very good (80/100) against poor (25/100) for C51000; for welding the order is C51000 first (fair, 45/100) then C53800 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in C51000 and C53800 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.