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Copper Alloy AlBC3 vs C84400

Copper Alloy · grade comparison

Copper Alloy AlBC3 and C84400 are both copper alloy grades. AlBC3 is the stronger of the two: yield strength 275 MPa (39.9 ksi) against 110 MPa (16 ksi) for C84400, about 150% more; tensile strength follows at 620 MPa (89.9 ksi) vs 234 MPa (33.9 ksi). In exchange, C84400 is the more ductile: elongation 26% versus 20% for AlBC3, and AlBC3 is harder (170 HB vs 55 HB). AlBC3 is lighter (7.53 g/cm³ vs 8.8 g/cm³ for C84400) and AlBC3 is stiffer (110 GPa vs 95 GPa). On the shop floor, C84400 machines more easily (excellent vs fair), AlBC3 welds better (good vs poor), and AlBC3 sits in a lower cost tier (high, $$$$) than C84400 (specialty, $$$$$).

AlBC3Choose it when strength drives the design, or when weight is the constraint.

C84400Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

AlBC3 vs C84400: properties

AlBC3C84400

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

110 GPa16 Msi
95 GPa13.8 Msi

Shear Modulus

42 GPa6.1 Msi
36 GPa5.2 Msi

Bulk Modulus

102 GPa14.8 Msi
115 GPa16.7 Msi

Poisson's Ratio

0.32
0.34

Tensile Strength (Ultimate)

620 MPa89.9 ksi
234 MPa33.9 ksi

Yield Strength (0.2% offset)

275 MPa39.9 ksi
110 MPa16 ksi

Elongation at Break

20%
26%

Reduction in Area

20%
—

Compressive Strength

480 MPa69.6 ksi
260 MPa37.7 ksi

Shear Strength

400 MPa58 ksi
165 MPa23.9 ksi

Fatigue Strength (Endurance Limit)

230 MPa33.4 ksi
76 MPa11 ksi

Fracture Toughness (K_IC)

45 MPa·√m41 ksi·√in
—

Charpy V-Notch Impact (RT)

22 J16.2 ft·lbf
20 J14.8 ft·lbf

Hardness, Brinell

170 HB
55 HB

Hardness, Rockwell B

88 HRB
25 HRB

Hardness, Vickers

180 HV
—

Physical

Density and transition temperatures.

Density

7.53 g/cm³0.27 lb/in³
8.8 g/cm³0.32 lb/in³

Melting Point (Solidus)

1,040°C1,904 °F
843°C1,549 °F

Liquidus Temperature

1,060°C1,940 °F
954°C1,749 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

42 W/m·K24.3 BTU/hr·ft·°F
72 W/m·K41.6 BTU/hr·ft·°F

Specific Heat Capacity

419 J/kg·K0.1 BTU/lb·°F
377 J/kg·K0.09 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

16.2 µm/m·K9 µin/in·°F
18 µm/m·K10 µin/in·°F

Latent Heat of Fusion

220 J/g94.6 BTU/lb
170 J/g73.1 BTU/lb

Max Service Temperature (continuous)

300°C572 °F
200°C392 °F

Same in both: Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

8.5 % IACS
16.4 % IACS

Electrical Resistivity

2.03×10⁻⁷ Ω·m7.99 µΩ·in
1.05×10⁻⁷ Ω·m4.13 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.23 V
-0.28 V

Corrosion Resistance

78 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

35 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

30%
90%

Weldability

65 / 100
20 / 100

Formability (cold)

20 / 100
10 / 100

Castability

75 / 100
90 / 100

Brazeability / Solderability

20 / 100
80 / 100

Polishability

70 / 100
60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
42 MJ/kg18,057 BTU/lb

Embodied Carbon (primary production)

3.6 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

200 L/kg24 gal/lb
250 L/kg30 gal/lb

Typical Recycled Content

55%
85%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

82 kN·m/kg
27 kN·m/kg

Specific Stiffness (E / density)

14.6 MN·m/kg
10.8 MN·m/kg

Modulus of Resilience

344 kJ/m³
64 kJ/m³

Thermal Diffusivity

13.3 mm²/s
21.7 mm²/s

Thermal Shock Resistance Index

15
10

Strength versus weight

Yield strength against density for every copper alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,0007.588.599.5Density (g/cm³)Yield strength (MPa) — log scaleC84400AlBC3

Manufacturing and finishing

CapabilityAlBC3C84400
CNC machining—Yes
Default condition—As Cast
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall—0.8 mm
Best machined surface—Ra 1.6 µm
Chrome Plating—Yes
Electropolishing—Yes
Nickel Plating—Yes
Painting—Yes
Tin Plating—Yes

They share 4 finishes: Copper Plating, Electroless Nickel (EN), Gold Plating, Silver Plating.

AlBC3 vs C84400 — frequently asked

Is AlBC3 stronger than C84400?

Yes. AlBC3 has a typical yield strength of 275 MPa (39.9 ksi) against 110 MPa (16 ksi) for C84400 — about 150% more. Tensile strength is 620 MPa (89.9 ksi) vs 234 MPa (33.9 ksi).

Which is cheaper, AlBC3 or C84400?

AlBC3 is the lower-cost material: it sits in the high tier ($$$$) while C84400 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlBC3 or C84400?

C84400. Its machinability rates excellent (90/100) against fair (35/100) for AlBC3; for welding the order is AlBC3 first (good, 65/100) then C84400 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlBC3 and C84400 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.