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FR-2 vs XXP

Composite · grade comparison

FR-2 and XXP are both composite grades. FR-2 is the stronger of the two: tensile strength 92 MPa (13.3 ksi) against 83 MPa (12 ksi) for XXP, about 11% more. XXP is lighter (1.35 g/cm³ vs 1.55 g/cm³ for FR-2) and XXP is stiffer (8 GPa vs 7.5 GPa).

FR-2Choose it when strength drives the design.

XXPChoose it when weight is the constraint, or when the part sees heat.

FR-2 vs XXP: properties

FR-2XXP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

7.5 GPa1.1 Msi
8 GPa1.2 Msi

Tensile Strength (Ultimate)

92 MPa13.3 ksi
83 MPa12 ksi

Elongation at Break

1.1%
—

Compressive Strength

250 MPa36.3 ksi
240 MPa34.8 ksi

Flexural Strength

115 MPa16.7 ksi
117 MPa17 ksi

Flexural Modulus

7.8 GPa1.1 Msi
8 GPa1.2 Msi

Fracture Toughness (K_IC)

1.7 MPa·√m1.5 ksi·√in
—

Izod Impact, Notched

31 J/m0.58 ft·lbf/in
32 J/m0.6 ft·lbf/in

Compressive Modulus

—
7 GPa1 Msi

Same in both: Poisson's Ratio 0.25 · Shear Strength 90 MPa13.1 ksi · Hardness, Rockwell M 105 HRM

Physical

Density and transition temperatures.

Density

1.55 g/cm³0.06 lb/in³
1.35 g/cm³0.05 lb/in³

Glass Transition (Tg)

110°C230 °F
155°C311 °F

Water Absorption (24 h)

0.55%
0.8%

Water Absorption (Saturation)

2%
3%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.35 W/m·K0.2 BTU/hr·ft·°F
0.25 W/m·K0.14 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20 µm/m·K11.1 µin/in·°F
25 µm/m·K13.9 µin/in·°F

Max Service Temperature (continuous)

105°C221 °F
120°C248 °F

Heat Deflection Temp. @ 1.8 MPa

130°C266 °F
—

Limiting Oxygen Index

30%
26%

Max Service Temperature (short-term)

260°C500 °F
155°C311 °F

Same in both: Specific Heat Capacity 1,300 J/kg·K0.31 BTU/lb·°F · Min Service Temperature -40°C-40 °F

Electrical

Conductivity and insulation.

Dielectric Constant (1 MHz)

4.6
4.8

Comparative Tracking Index (CTI)

125 V
150 V

Same in both: Electrical Resistivity 1×10⁹ Ω·m3.94×10¹⁶ µΩ·in · Dielectric Strength 20 kV/mm508 V/mil · Dissipation Factor (1 MHz) 0.04 · Volume Resistivity 1×10¹¹ Ω·cm · Surface Resistivity 1×10¹¹ Ω

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

48 / 100
55 / 100

UV / Weathering Resistance

25 / 100
30 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Same in both: Machinability 75 / 100 · Polishability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

85 MJ/kg36,543 BTU/lb
62 MJ/kg26,655 BTU/lb

Embodied Carbon (primary production)

4.5 kg CO₂/kg
3.2 kg CO₂/kg

Embodied Water

250 L/kg30 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

5%
0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

59 kN·m/kg
61 kN·m/kg

Specific Stiffness (E / density)

4.8 MN·m/kg
5.9 MN·m/kg

Thermal Diffusivity

0.2 mm²/s
0.1 mm²/s

Same in both: Thermal Shock Resistance Index 0

Strength versus weight

Yield strength against density for every composite grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

1101001,000510Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityFR-2XXP
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall——
Best machined surface——

FR-2 vs XXP — frequently asked

Is FR-2 stronger than XXP?

Yes. FR-2 has a typical tensile strength of 92 MPa (13.3 ksi) against 83 MPa (12 ksi) for XXP — about 11% more.

Which is cheaper, FR-2 or XXP?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose FR-2 over XXP?

Pick FR-2 when strength drives the design. Pick XXP when weight is the constraint, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in FR-2 and XXP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.