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Cobalt-Chrome Alloy Stellite 6 vs Ultimet

Cobalt-Chrome Alloy · grade comparison

Cobalt-Chrome Alloy Stellite 6 and Ultimet are both cobalt-chrome alloy grades. Stellite 6 is the stronger of the two: yield strength 541 MPa (78.5 ksi) against 490 MPa (71.1 ksi) for Ultimet, about 10% more. In exchange, Ultimet is the more ductile: elongation 39% versus 1% for Stellite 6, and Stellite 6 is harder (40 HRC vs 28 HRC). Ultimet runs hotter in service (900°C vs 800°C continuous) and Stellite 6 conducts heat better (14.8 W/m·K vs 11 W/m·K). On the shop floor, Ultimet machines more easily (poor vs not recommended), Ultimet welds better (very good vs good), and Ultimet sits in a lower cost tier (high, $$$$) than Stellite 6 (specialty, $$$$$).

Stellite 6Choose it when strength drives the design.

UltimetChoose it when the part is bent, formed or impact-loaded, or when the part sees heat.

Stellite 6 vs Ultimet: properties

Stellite 6Ultimet

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

220 GPa31.9 Msi
224 GPa32.5 Msi

Shear Modulus

85 GPa12.3 Msi
86 GPa12.5 Msi

Bulk Modulus

180 GPa26.1 Msi
187 GPa27.1 Msi

Tensile Strength (Ultimate)

834 MPa121 ksi
1,000 MPa145 ksi

Yield Strength (0.2% offset)

541 MPa78.5 ksi
490 MPa71.1 ksi

Elongation at Break

1%
39%

Compressive Strength

1,450 MPa210 ksi
—

Fatigue Strength (Endurance Limit)

275 MPa39.9 ksi
450 MPa65.3 ksi

Fracture Toughness (K_IC)

25 MPa·√m22.8 ksi·√in
—

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
130 J95.9 ft·lbf

Hardness, Rockwell C

40 HRC
28 HRC

Hardness, Vickers

425 HV
290 HV

Reduction in Area

—
40%

Shear Strength

—
620 MPa89.9 ksi

Hardness, Brinell

—
277 HB

Same in both: Poisson's Ratio 0.3

Physical

Density and transition temperatures.

Density

8.44 g/cm³0.3 lb/in³
8.47 g/cm³0.31 lb/in³

Melting Point (Solidus)

1,285°C2,345 °F
1,330°C2,426 °F

Liquidus Temperature

1,395°C2,543 °F
1,355°C2,471 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

14.8 W/m·K8.6 BTU/hr·ft·°F
11 W/m·K6.4 BTU/hr·ft·°F

Specific Heat Capacity

423 J/kg·K0.1 BTU/lb·°F
425 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

12.5 µm/m·K6.9 µin/in·°F
12 µm/m·K6.7 µin/in·°F

Max Service Temperature (continuous)

800°C1,472 °F
900°C1,652 °F

Latent Heat of Fusion

—
270 J/g116 BTU/lb

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

1.9 % IACS
2 % IACS

Electrical Resistivity

9×10⁻⁷ Ω·m35.4 µΩ·in
8.8×10⁻⁷ Ω·m34.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.25 V
-0.2 V

Corrosion Resistance

70 / 100
82 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

8 / 100
18 / 100

Machinability Rating (AISI 1212 = 100 %)

5%
10%

Weldability

55 / 100
75 / 100

Formability (cold)

5 / 100
60 / 100

Castability

70 / 100
—

Brazeability / Solderability

55 / 100
60 / 100

Same in both: Polishability 85 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

150 MJ/kg64,488 BTU/lb
130 MJ/kg55,890 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
9 kg CO₂/kg

Embodied Water

400 L/kg47.9 gal/lb
300 L/kg35.9 gal/lb

Same in both: Typical Recycled Content 30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

99 kN·m/kg
118 kN·m/kg

Specific Stiffness (E / density)

26.1 MN·m/kg
26.4 MN·m/kg

Modulus of Resilience

665 kJ/m³
536 kJ/m³

Thermal Diffusivity

4.1 mm²/s
3.1 mm²/s

Same in both: Thermal Shock Resistance Index 4

Strength versus weight

Yield strength against density for every cobalt-chrome alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

5007001,0001,5002,0008.28.48.68.89Density (g/cm³)Yield strength (MPa) — log scaleStellite 6Ultimet

Manufacturing and finishing

CapabilityStellite 6Ultimet
Default conditionAs Cast—
Relative cost$$$$$ Specialty$$$$ High
Min. machined wall——
Best machined surface——

Stellite 6 vs Ultimet — frequently asked

Is Stellite 6 stronger than Ultimet?

Yes. Stellite 6 has a typical yield strength of 541 MPa (78.5 ksi) against 490 MPa (71.1 ksi) for Ultimet — about 10% more. Tensile strength is 834 MPa (121 ksi) vs 1,000 MPa (145 ksi).

Which is cheaper, Stellite 6 or Ultimet?

Ultimet is the lower-cost material: it sits in the high tier ($$$$) while Stellite 6 is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Stellite 6 or Ultimet?

Ultimet. Its machinability rates poor (18/100) against not recommended (8/100) for Stellite 6; for welding the order is Ultimet first (very good, 75/100) then Stellite 6 (good, 55/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in Stellite 6 and Ultimet side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.