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Impervious Graphite vs Pyrolytic Graphite

Ceramic · grade comparison

Impervious Graphite and Pyrolytic Graphite are both ceramic grades. Pyrolytic Graphite is the stronger of the two: tensile strength 100 MPa (14.5 ksi) against 25 MPa (3.63 ksi) for Impervious Graphite, about 4.0 times as much. Impervious Graphite is lighter (1.8 g/cm³ vs 2.2 g/cm³ for Pyrolytic Graphite) and Pyrolytic Graphite is stiffer (30 GPa vs 12 GPa). On the shop floor, Impervious Graphite machines more easily (very good vs good).

Impervious GraphiteChoose it when weight is the constraint, or when the part is machined in volume.

Pyrolytic GraphiteChoose it when strength drives the design, or when the part sees heat.

Impervious Graphite vs Pyrolytic Graphite: properties

Impervious GraphitePyrolytic Graphite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

12 GPa1.7 Msi
30 GPa4.4 Msi

Poisson's Ratio

0.2
0.17

Tensile Strength (Ultimate)

25 MPa3.6 ksi
100 MPa14.5 ksi

Compressive Strength

95 MPa13.8 ksi
150 MPa21.8 ksi

Flexural Strength

50 MPa7.3 ksi
90 MPa13.1 ksi

Shear Strength

18 MPa2.6 ksi
5 MPa0.73 ksi

Fracture Toughness (K_IC)

1.2 MPa·√m1.1 ksi·√in
1 MPa·√m0.91 ksi·√in

Hardness, Vickers

50 HV
—

Hardness, Mohs

2
1

Shear Modulus

—
4.5 GPa0.65 Msi

Bulk Modulus

—
34 GPa4.9 Msi

Same in both: Elongation at Break 0.3%

Physical

Density and transition temperatures.

Density

1.8 g/cm³0.07 lb/in³
2.2 g/cm³0.08 lb/in³

Melting Point (Solidus)

—
3,650°C6,602 °F

Same in both: Porosity 0.5%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

125 W/m·K72.2 BTU/hr·ft·°F
300 W/m·K173 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

4.5 µm/m·K2.5 µin/in·°F
1 µm/m·K0.56 µin/in·°F

Max Service Temperature (continuous)

170°C338 °F
450°C842 °F

Min Service Temperature

-50°C-58 °F
-269°C-452 °F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.2×10⁻⁵ Ω·m472 µΩ·in
5×10⁻⁶ Ω·m197 µΩ·in

Volume Resistivity

0 Ω·cm
5×10⁻⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

88 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

80 / 100
55 / 100

Polishability

45 / 100
70 / 100

Sintering / Firing Temperature

2,800°C5,072 °F
2,100°C3,812 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

190 MJ/kg81,685 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

14 kg CO₂/kg
25 kg CO₂/kg

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

14 kN·m/kg
45 kN·m/kg

Specific Stiffness (E / density)

6.7 MN·m/kg
13.6 MN·m/kg

Thermal Diffusivity

97.8 mm²/s
192.1 mm²/s

Thermal Shock Resistance Index

58
1,000

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityImpervious GraphitePyrolytic Graphite
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Impervious Graphite vs Pyrolytic Graphite — frequently asked

Is Pyrolytic Graphite stronger than Impervious Graphite?

Yes. Pyrolytic Graphite has a typical tensile strength of 100 MPa (14.5 ksi) against 25 MPa (3.63 ksi) for Impervious Graphite — about 4.0 times as much.

Which is cheaper, Impervious Graphite or Pyrolytic Graphite?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Impervious Graphite or Pyrolytic Graphite?

Impervious Graphite. Its machinability rates very good (80/100) against good (55/100) for Pyrolytic Graphite.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Impervious Graphite and Pyrolytic Graphite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.