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Glassy Carbon vs Pyrolytic Graphite

Ceramic · grade comparison

Glassy Carbon and Pyrolytic Graphite are both ceramic grades. Glassy Carbon is the stronger of the two: tensile strength 130 MPa (18.9 ksi) against 100 MPa (14.5 ksi) for Pyrolytic Graphite, about 30% more. Glassy Carbon is the more ductile: elongation 0.4% versus 0.3% for Pyrolytic Graphite. Glassy Carbon is lighter (1.42 g/cm³ vs 2.2 g/cm³ for Pyrolytic Graphite) and Glassy Carbon is stiffer (35 GPa vs 30 GPa). On the shop floor, Pyrolytic Graphite machines more easily (good vs not recommended).

Glassy CarbonChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Pyrolytic GraphiteChoose it when the part is machined in volume.

Glassy Carbon vs Pyrolytic Graphite: properties

Glassy CarbonPyrolytic Graphite

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

35 GPa5.1 Msi
30 GPa4.4 Msi

Shear Modulus

14.5 GPa2.1 Msi
4.5 GPa0.65 Msi

Bulk Modulus

19 GPa2.8 Msi
34 GPa4.9 Msi

Poisson's Ratio

0.2
0.17

Tensile Strength (Ultimate)

130 MPa18.9 ksi
100 MPa14.5 ksi

Elongation at Break

0.4%
0.3%

Compressive Strength

480 MPa69.6 ksi
150 MPa21.8 ksi

Flexural Strength

260 MPa37.7 ksi
90 MPa13.1 ksi

Shear Strength

60 MPa8.7 ksi
5 MPa0.73 ksi

Fracture Toughness (K_IC)

0.8 MPa·√m0.73 ksi·√in
1 MPa·√m0.91 ksi·√in

Hardness, Vickers

340 HV
—

Hardness, Knoop

320 HK
—

Hardness, Mohs

6.5
1

Physical

Density and transition temperatures.

Density

1.42 g/cm³0.05 lb/in³
2.2 g/cm³0.08 lb/in³

Porosity

0%
0.5%

Melting Point (Solidus)

—
3,650°C6,602 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

6.3 W/m·K3.6 BTU/hr·ft·°F
300 W/m·K173 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

2.6 µm/m·K1.4 µin/in·°F
1 µm/m·K0.56 µin/in·°F

Max Service Temperature (continuous)

600°C1,112 °F
450°C842 °F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F · Min Service Temperature -269°C-452 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

4.5×10⁻⁵ Ω·m1,772 µΩ·in
5×10⁻⁶ Ω·m197 µΩ·in

Volume Resistivity

0 Ω·cm
5×10⁻⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

95 / 100
85 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

12 / 100
55 / 100

Polishability

95 / 100
70 / 100

Sintering / Firing Temperature

2,300°C4,172 °F
2,100°C3,812 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

300 MJ/kg128,977 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

22 kg CO₂/kg
25 kg CO₂/kg

Embodied Water

150 L/kg18 gal/lb
—

Same in both: Typical Recycled Content 0%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

92 kN·m/kg
45 kN·m/kg

Specific Stiffness (E / density)

24.6 MN·m/kg
13.6 MN·m/kg

Thermal Diffusivity

6.2 mm²/s
192.1 mm²/s

Thermal Shock Resistance Index

9
1,000

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityGlassy CarbonPyrolytic Graphite
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Glassy Carbon vs Pyrolytic Graphite — frequently asked

Is Glassy Carbon stronger than Pyrolytic Graphite?

Yes. Glassy Carbon has a typical tensile strength of 130 MPa (18.9 ksi) against 100 MPa (14.5 ksi) for Pyrolytic Graphite — about 30% more.

Which is cheaper, Glassy Carbon or Pyrolytic Graphite?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, Glassy Carbon or Pyrolytic Graphite?

Pyrolytic Graphite. Its machinability rates good (55/100) against not recommended (12/100) for Glassy Carbon.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Glassy Carbon and Pyrolytic Graphite side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.