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Graphite Felt vs RP Graphite Electrode

Ceramic · grade comparison

Graphite Felt and RP Graphite Electrode are both ceramic grades. RP Graphite Electrode is the stronger of the two: tensile strength 7 MPa (1.02 ksi) against 0.3 MPa (0.0435 ksi) for Graphite Felt, about 23 times as much. In exchange, Graphite Felt is the more ductile: elongation 10% versus 0.25% for RP Graphite Electrode. Graphite Felt is lighter (0.1 g/cm³ vs 1.56 g/cm³ for RP Graphite Electrode) and RP Graphite Electrode is stiffer (9 GPa vs 0 GPa). On the shop floor, RP Graphite Electrode sits in a lower cost tier (standard, $$) than Graphite Felt (high, $$$$).

Graphite FeltChoose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

RP Graphite ElectrodeChoose it when strength drives the design, or when cost is the deciding factor.

Graphite Felt vs RP Graphite Electrode: properties

Graphite FeltRP Graphite Electrode

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

0 GPa4.35×10⁻⁴ Msi
9 GPa1.3 Msi

Tensile Strength (Ultimate)

0.3 MPa0.04 ksi
7 MPa1 ksi

Elongation at Break

10%
0.25%

Compressive Strength

0.03 MPa0 ksi
22 MPa3.2 ksi

Flexural Strength

0.1 MPa0.01 ksi
11 MPa1.5 ksi

Shear Strength

0.06 MPa0.01 ksi
6 MPa0.87 ksi

Shear Modulus

—
3.8 GPa0.55 Msi

Poisson's Ratio

—
0.15

Fracture Toughness (K_IC)

—
1 MPa·√m0.91 ksi·√in

Hardness, Vickers

—
32 HV

Hardness, Mohs

—
1.5

Physical

Density and transition temperatures.

Density

0.1 g/cm³0 lb/in³
1.56 g/cm³0.06 lb/in³

Porosity

94%
25%

Same in both: Melting Point (Solidus) 3,650°C6,602 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

0.09 W/m·K0.05 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

2,200°C3,992 °F
450°C842 °F

Thermal Expansion (CTE, 20–100 °C)

—
2.2 µm/m·K1.2 µin/in·°F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

0.002 Ω·m78,740 µΩ·in
8×10⁻⁶ Ω·m315 µΩ·in

Volume Resistivity

0.2 Ω·cm
8×10⁻⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

75 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

95 / 100
90 / 100

Sintering / Firing Temperature

2,200°C3,992 °F
2,900°C5,252 °F

Polishability

—
25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

300 MJ/kg128,977 BTU/lb
65 MJ/kg27,945 BTU/lb

Embodied Carbon (primary production)

25 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

—
25 L/kg3 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

3 kN·m/kg
4 kN·m/kg

Specific Stiffness (E / density)

0 MN·m/kg
5.8 MN·m/kg

Thermal Diffusivity

1.3 mm²/s
126.4 mm²/s

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityGraphite FeltRP Graphite Electrode
Default condition——
Relative cost$$$$ High$$ Standard
Min. machined wall——
Best machined surface——

Graphite Felt vs RP Graphite Electrode — frequently asked

Is RP Graphite Electrode stronger than Graphite Felt?

Yes. RP Graphite Electrode has a typical tensile strength of 7 MPa (1.02 ksi) against 0.3 MPa (0.0435 ksi) for Graphite Felt — about 23 times as much.

Which is cheaper, Graphite Felt or RP Graphite Electrode?

RP Graphite Electrode is the lower-cost material: it sits in the standard tier ($$) while Graphite Felt is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Graphite Felt or RP Graphite Electrode?

Graphite Felt, by a small margin. Both rate excellent for machinability — 95/100 against 90/100 for RP Graphite Electrode.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Graphite Felt and RP Graphite Electrode side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.