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Extruded Graphite vs RP Graphite Electrode

Ceramic · grade comparison

Extruded Graphite and RP Graphite Electrode are both ceramic grades. Extruded Graphite is the stronger of the two: tensile strength 9 MPa (1.31 ksi) against 7 MPa (1.02 ksi) for RP Graphite Electrode, about 29% more. RP Graphite Electrode is lighter (1.56 g/cm³ vs 1.7 g/cm³ for Extruded Graphite) and Extruded Graphite is stiffer (10 GPa vs 9 GPa). On the shop floor, RP Graphite Electrode sits in a lower cost tier (standard, $$) than Extruded Graphite (premium, $$$).

Extruded GraphiteChoose it when strength drives the design, or when the part sees heat.

RP Graphite ElectrodeChoose it when weight is the constraint, or when cost is the deciding factor.

Extruded Graphite vs RP Graphite Electrode: properties

Extruded GraphiteRP Graphite Electrode

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

10 GPa1.5 Msi
9 GPa1.3 Msi

Shear Modulus

4 GPa0.58 Msi
3.8 GPa0.55 Msi

Tensile Strength (Ultimate)

9 MPa1.3 ksi
7 MPa1 ksi

Compressive Strength

30 MPa4.4 ksi
22 MPa3.2 ksi

Flexural Strength

14 MPa2 ksi
11 MPa1.5 ksi

Shear Strength

8 MPa1.2 ksi
6 MPa0.87 ksi

Hardness, Vickers

—
32 HV

Same in both: Poisson's Ratio 0.15 · Elongation at Break 0.25% · Fracture Toughness (K_IC) 1 MPa·√m0.91 ksi·√in · Hardness, Mohs 1.5

Physical

Density and transition temperatures.

Density

1.7 g/cm³0.06 lb/in³
1.56 g/cm³0.06 lb/in³

Porosity

22%
25%

Same in both: Melting Point (Solidus) 3,650°C6,602 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
140 W/m·K80.9 BTU/hr·ft·°F

Max Service Temperature (continuous)

2,800°C5,072 °F
450°C842 °F

Same in both: Specific Heat Capacity 710 J/kg·K0.17 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 2.2 µm/m·K1.2 µin/in·°F · Min Service Temperature -200°C-328 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Resistivity 8×10⁻⁶ Ω·m315 µΩ·in · Volume Resistivity 8×10⁻⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

80 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

88 / 100
90 / 100

Polishability

20 / 100
25 / 100

Sintering / Firing Temperature

2,800°C5,072 °F
2,900°C5,252 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

120 MJ/kg51,591 BTU/lb
65 MJ/kg27,945 BTU/lb

Embodied Carbon (primary production)

7.5 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

60 L/kg7.2 gal/lb
25 L/kg3 gal/lb

Same in both: Typical Recycled Content 5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
4 kN·m/kg

Specific Stiffness (E / density)

5.9 MN·m/kg
5.8 MN·m/kg

Thermal Diffusivity

107.7 mm²/s
126.4 mm²/s

Thermal Shock Resistance Index

53
49

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scale

Manufacturing and finishing

CapabilityExtruded GraphiteRP Graphite Electrode
Default condition——
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——

Extruded Graphite vs RP Graphite Electrode — frequently asked

Is Extruded Graphite stronger than RP Graphite Electrode?

Yes. Extruded Graphite has a typical tensile strength of 9 MPa (1.31 ksi) against 7 MPa (1.02 ksi) for RP Graphite Electrode — about 29% more.

Which is cheaper, Extruded Graphite or RP Graphite Electrode?

RP Graphite Electrode is the lower-cost material: it sits in the standard tier ($$) while Extruded Graphite is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

When should I choose Extruded Graphite over RP Graphite Electrode?

Pick Extruded Graphite when strength drives the design, or when the part sees heat. Pick RP Graphite Electrode when weight is the constraint, or when cost is the deciding factor.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Extruded Graphite and RP Graphite Electrode side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.