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Alumina 96 vs ZTA

Ceramic · grade comparison

Alumina 96 and ZTA are both ceramic grades. ZTA is the stronger of the two: tensile strength 260 MPa (37.7 ksi) against 190 MPa (27.6 ksi) for Alumina 96, about 37% more. ZTA is harder — 1,500 HV against 1,150 HV for Alumina 96 — which matters for wear surfaces and threads. Alumina 96 is lighter (3.72 g/cm³ vs 4.15 g/cm³ for ZTA) and ZTA is stiffer (350 GPa vs 300 GPa).

Alumina 96Choose it when weight is the constraint.

ZTAChoose it when strength drives the design, or when surface hardness matters.

Alumina 96 vs ZTA: properties

Alumina 96ZTA

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

300 GPa43.5 Msi
350 GPa50.8 Msi

Shear Modulus

124 GPa18 Msi
143 GPa20.7 Msi

Bulk Modulus

172 GPa24.9 Msi
216 GPa31.3 Msi

Poisson's Ratio

0.21
0.23

Tensile Strength (Ultimate)

190 MPa27.6 ksi
260 MPa37.7 ksi

Elongation at Break

0%
—

Compressive Strength

2,100 MPa305 ksi
2,500 MPa363 ksi

Flexural Strength

330 MPa47.9 ksi
700 MPa102 ksi

Shear Strength

165 MPa23.9 ksi
—

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
5.5 MPa·√m5 ksi·√in

Hardness, Vickers

1,150 HV
1,500 HV

Hardness, Knoop

1,100 HK
1,400 HK

Same in both: Hardness, Mohs 9

Physical

Density and transition temperatures.

Density

3.72 g/cm³0.13 lb/in³
4.15 g/cm³0.15 lb/in³

Melting Point (Solidus)

1,750°C3,182 °F
1,870°C3,398 °F

Porosity

1%
0.2%

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

25 W/m·K14.4 BTU/hr·ft·°F
24 W/m·K13.9 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
780 J/kg·K0.19 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7 µm/m·K3.9 µin/in·°F
8.3 µm/m·K4.6 µin/in·°F

Min Service Temperature

-269°C-452 °F
-200°C-328 °F

Same in both: Max Service Temperature (continuous) 1,500°C2,732 °F

Electrical

Conductivity and insulation.

Dielectric Strength

15 kV/mm381 V/mil
12 kV/mm305 V/mil

Dielectric Constant (1 MHz)

9.2
12

Dissipation Factor (1 MHz)

4×10⁻⁴
0.001

Same in both: Electrical Resistivity 1×10¹² Ω·m3.94×10¹⁹ µΩ·in · Volume Resistivity 1×10¹⁴ Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Same in both: Corrosion Resistance 92 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Polishability

75 / 100
90 / 100

Sintering / Firing Temperature

1,580°C2,876 °F
1,600°C2,912 °F

Same in both: Machinability 5 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
80 MJ/kg34,394 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
7 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
200 L/kg24 gal/lb

Typical Recycled Content

0%
1%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

51 kN·m/kg
63 kN·m/kg

Specific Stiffness (E / density)

80.6 MN·m/kg
84.3 MN·m/kg

Thermal Diffusivity

7.6 mm²/s
7.4 mm²/s

Same in both: Thermal Shock Resistance Index 2

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleAlumina 96

Manufacturing and finishing

CapabilityAlumina 96ZTA
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Alumina 96 vs ZTA — frequently asked

Is ZTA stronger than Alumina 96?

Yes. ZTA has a typical tensile strength of 260 MPa (37.7 ksi) against 190 MPa (27.6 ksi) for Alumina 96 — about 37% more.

Which is cheaper, Alumina 96 or ZTA?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Alumina 96 over ZTA?

Pick Alumina 96 when weight is the constraint. Pick ZTA when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alumina 96 and ZTA side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.