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Alumina 96 vs Zirconia Y-TZP

Ceramic · grade comparison

Alumina 96 and Zirconia Y-TZP are both ceramic grades. Zirconia Y-TZP is the stronger of the two: tensile strength 450 MPa (65.3 ksi) against 190 MPa (27.6 ksi) for Alumina 96, about 137% more. Zirconia Y-TZP is harder — 1,250 HV against 1,150 HV for Alumina 96 — which matters for wear surfaces and threads. Alumina 96 is lighter (3.72 g/cm³ vs 6.05 g/cm³ for Zirconia Y-TZP) and Alumina 96 is stiffer (300 GPa vs 210 GPa).

Alumina 96Choose it when weight is the constraint, or when the part sees heat.

Zirconia Y-TZPChoose it when strength drives the design, or when surface hardness matters.

Alumina 96 vs Zirconia Y-TZP: properties

Alumina 96Zirconia Y-TZP

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

300 GPa43.5 Msi
210 GPa30.5 Msi

Shear Modulus

124 GPa18 Msi
80 GPa11.6 Msi

Bulk Modulus

172 GPa24.9 Msi
184 GPa26.7 Msi

Poisson's Ratio

0.21
0.31

Tensile Strength (Ultimate)

190 MPa27.6 ksi
450 MPa65.3 ksi

Flexural Strength

330 MPa47.9 ksi
1,000 MPa145 ksi

Shear Strength

165 MPa23.9 ksi
—

Fracture Toughness (K_IC)

3.5 MPa·√m3.2 ksi·√in
9 MPa·√m8.2 ksi·√in

Hardness, Vickers

1,150 HV
1,250 HV

Hardness, Knoop

1,100 HK
1,150 HK

Hardness, Mohs

9
8.5

Same in both: Elongation at Break 0% · Compressive Strength 2,100 MPa305 ksi

Physical

Density and transition temperatures.

Density

3.72 g/cm³0.13 lb/in³
6.05 g/cm³0.22 lb/in³

Melting Point (Solidus)

1,750°C3,182 °F
2,700°C4,892 °F

Porosity

1%
0.1%

Refractive Index

—
2.17

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

25 W/m·K14.4 BTU/hr·ft·°F
2.5 W/m·K1.4 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
450 J/kg·K0.11 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

7 µm/m·K3.9 µin/in·°F
10.3 µm/m·K5.7 µin/in·°F

Max Service Temperature (continuous)

1,500°C2,732 °F
1,000°C1,832 °F

Min Service Temperature

-269°C-452 °F
-200°C-328 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1×10¹² Ω·m3.94×10¹⁹ µΩ·in
1×10¹⁰ Ω·m3.94×10¹⁷ µΩ·in

Dielectric Strength

15 kV/mm381 V/mil
12 kV/mm305 V/mil

Dielectric Constant (1 MHz)

9.2
28

Dissipation Factor (1 MHz)

4×10⁻⁴
0.003

Volume Resistivity

1×10¹⁴ Ω·cm
1×10¹² Ω·cm

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

92 / 100
95 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

5 / 100
4 / 100

Polishability

75 / 100
95 / 100

Sintering / Firing Temperature

1,580°C2,876 °F
1,450°C2,642 °F

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

52 MJ/kg22,356 BTU/lb
90 MJ/kg38,693 BTU/lb

Embodied Carbon (primary production)

3.2 kg CO₂/kg
6 kg CO₂/kg

Embodied Water

300 L/kg35.9 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

0%
1%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

51 kN·m/kg
74 kN·m/kg

Specific Stiffness (E / density)

80.6 MN·m/kg
34.7 MN·m/kg

Thermal Diffusivity

7.6 mm²/s
0.9 mm²/s

Thermal Shock Resistance Index

2
1

Strength versus weight

Yield strength against density for every ceramic grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

501002005001,000234567Density (g/cm³)Yield strength (MPa) — log scaleAlumina 96Zirconia Y-TZP

Manufacturing and finishing

CapabilityAlumina 96Zirconia Y-TZP
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Alumina 96 vs Zirconia Y-TZP — frequently asked

Is Zirconia Y-TZP stronger than Alumina 96?

Yes. Zirconia Y-TZP has a typical tensile strength of 450 MPa (65.3 ksi) against 190 MPa (27.6 ksi) for Alumina 96 — about 137% more.

Which is cheaper, Alumina 96 or Zirconia Y-TZP?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

When should I choose Alumina 96 over Zirconia Y-TZP?

Pick Alumina 96 when weight is the constraint, or when the part sees heat. Pick Zirconia Y-TZP when strength drives the design, or when surface hardness matters.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Alumina 96 and Zirconia Y-TZP side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.