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Aluminum ZL207 vs ZL301

Aluminum · grade comparison

Aluminum ZL207 and ZL301 are both aluminum grades. ZL207 is the stronger of the two: yield strength 150 MPa (21.8 ksi) against 110 MPa (16 ksi) for ZL301, about 36% more; tensile strength follows at 185 MPa (26.8 ksi) vs 160 MPa (23.2 ksi). In exchange, ZL301 is the more ductile: elongation 3% versus 1.5% for ZL207, and ZL207 is harder (80 HB vs 55 HB). ZL301 is lighter (2.57 g/cm³ vs 2.85 g/cm³ for ZL207) and ZL207 runs hotter in service (350°C vs 100°C continuous). On the shop floor, ZL301 machines more easily (very good vs good), ZL301 welds better (fair vs poor), and ZL301 sits in a lower cost tier (standard, $$) than ZL207 (premium, $$$).

ZL207Choose it when strength drives the design, or when the part sees heat.

ZL301Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.

ZL207 vs ZL301: properties

ZL207ZL301

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
68 GPa9.9 Msi

Shear Modulus

26.5 GPa3.8 Msi
25.5 GPa3.7 Msi

Bulk Modulus

71 GPa10.3 Msi
66 GPa9.6 Msi

Tensile Strength (Ultimate)

185 MPa26.8 ksi
160 MPa23.2 ksi

Yield Strength (0.2% offset)

150 MPa21.8 ksi
110 MPa16 ksi

Elongation at Break

1.5%
3%

Shear Strength

130 MPa18.9 ksi
110 MPa16 ksi

Fatigue Strength (Endurance Limit)

70 MPa10.2 ksi
45 MPa6.5 ksi

Hardness, Brinell

80 HB
55 HB

Compressive Strength

—
165 MPa23.9 ksi

Charpy V-Notch Impact (RT)

—
4 J3 ft·lbf

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.85 g/cm³0.1 lb/in³
2.57 g/cm³0.09 lb/in³

Melting Point (Solidus)

545°C1,013 °F
450°C842 °F

Liquidus Temperature

640°C1,184 °F
600°C1,112 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

130 W/m·K75.1 BTU/hr·ft·°F
100 W/m·K57.8 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21 µm/m·K11.7 µin/in·°F
25.2 µm/m·K14 µin/in·°F

Latent Heat of Fusion

390 J/g168 BTU/lb
380 J/g163 BTU/lb

Max Service Temperature (continuous)

350°C662 °F
100°C212 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

32 % IACS
24 % IACS

Electrical Resistivity

5.4×10⁻⁸ Ω·m2.13 µΩ·in
8.2×10⁻⁸ Ω·m3.23 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.72 V
-0.87 V

Corrosion Resistance

33 / 100
62 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

62 / 100
78 / 100

Machinability Rating (AISI 1212 = 100 %)

100%
300%

Weldability

25 / 100
45 / 100

Formability (cold)

5 / 100
10 / 100

Castability

50 / 100
30 / 100

Brazeability / Solderability

20 / 100
10 / 100

Polishability

40 / 100
75 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
195 MJ/kg83,835 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
13.5 kg CO₂/kg

Embodied Water

1,100 L/kg132 gal/lb
1,150 L/kg138 gal/lb

Same in both: Typical Recycled Content 15%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

65 kN·m/kg
62 kN·m/kg

Specific Stiffness (E / density)

24.6 MN·m/kg
26.5 MN·m/kg

Modulus of Resilience

161 kJ/m³
89 kJ/m³

Thermal Diffusivity

51.8 mm²/s
40.4 mm²/s

Thermal Shock Resistance Index

16
9

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleZL301ZL207

Manufacturing and finishing

CapabilityZL207ZL301
CNC machining—Yes
Default condition—F
Relative cost$$$ Premium$$ Standard
Min. machined wall—0.5 mm
Best machined surface—Ra 0.8 µm
Anodizing Type II—Yes
Cerakote—Yes
Chem Film (Alodine)—Yes
DLC—Yes
E-Coating—Yes
Electropolishing—Yes
Hard Anodize Type III w/ PTFE—Yes
Hard Anodizing Type III—Yes
Nickel Plating—Yes
PTFE Coating—Yes
Painting—Yes
Powder Coating—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

ZL207 vs ZL301 — frequently asked

Is ZL207 stronger than ZL301?

Yes. ZL207 has a typical yield strength of 150 MPa (21.8 ksi) against 110 MPa (16 ksi) for ZL301 — about 36% more. Tensile strength is 185 MPa (26.8 ksi) vs 160 MPa (23.2 ksi).

Which is cheaper, ZL207 or ZL301?

ZL301 is the lower-cost material: it sits in the standard tier ($$) while ZL207 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, ZL207 or ZL301?

ZL301. Its machinability rates very good (78/100) against good (62/100) for ZL207; for welding the order is ZL301 first (fair, 45/100) then ZL207 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in ZL207 and ZL301 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.