Aluminum ZL102 vs ZL116
Aluminum · grade comparison
Aluminum ZL102 and ZL116 are both aluminum grades. ZL116 is the stronger of the two: yield strength 255 MPa (37 ksi) against 80 MPa (11.6 ksi) for ZL102, about 3.2 times as much; tensile strength follows at 335 MPa (48.6 ksi) vs 170 MPa (24.7 ksi). In exchange, ZL102 is the more ductile: elongation 5% versus 4% for ZL116, and ZL116 is harder (90 HB vs 55 HB). ZL116 conducts electricity better (38 % IACS vs 31 % IACS). On the shop floor, ZL116 machines more easily (good vs fair) and ZL102 sits in a lower cost tier (budget, $) than ZL116 (standard, $$).
ZL102Choose it when the part is bent, formed or impact-loaded, or when cost is the deciding factor.
ZL116Choose it when strength drives the design, or when the part is machined in volume.
ZL102 vs ZL116: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Charpy V-Notch Impact (RT)
Hardness, Brinell
Hardness, Vickers
Compressive Strength
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Shear Modulus 26.5 GPa3.8 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 2.65 g/cm³0.1 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Corrosion Resistance
Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Castability
Brazeability / Solderability
Polishability
Same in both: Formability (cold) 10 / 100
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 26.8 MN·m/kg
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | ZL102 | ZL116 |
|---|---|---|
| CNC machining | Yes | — |
| Default condition | F | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.5 mm | — |
| Best machined surface | Ra 0.8 µm | — |
| Anodizing Type II | Yes | — |
| Cerakote | Yes | — |
| Chem Film (Alodine) | Yes | — |
| DLC | Yes | — |
| E-Coating | Yes | — |
| Electropolishing | Yes | — |
| Hard Anodize Type III w/ PTFE | Yes | — |
| Hard Anodizing Type III | Yes | — |
| Nickel Plating | Yes | — |
| PTFE Coating | Yes | — |
| Painting | Yes | — |
| Powder Coating | Yes | — |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
ZL102 vs ZL116 — frequently asked
Is ZL116 stronger than ZL102?
Yes. ZL116 has a typical yield strength of 255 MPa (37 ksi) against 80 MPa (11.6 ksi) for ZL102 — about 3.2 times as much. Tensile strength is 335 MPa (48.6 ksi) vs 170 MPa (24.7 ksi).
Which is cheaper, ZL102 or ZL116?
ZL102 is the lower-cost material: it sits in the budget tier ($) while ZL116 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, ZL102 or ZL116?
ZL116. Its machinability rates good (55/100) against fair (45/100) for ZL102; for welding the order is ZL102 first (very good, 75/100) then ZL116 (very good, 70/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in ZL102 and ZL116 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.