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Aluminum EN AC-45500-T4 vs EN AC-45500-T7

Aluminum · EN AC-45500 temper comparison

EN AC-45500-T4 and EN AC-45500-T7 are two conditions of the same aluminum grade, EN AC-45500: T4 (solution heat treated and naturally aged) versus T7 (solution heat treated and overaged (stabilized)). The chemistry is identical, so every difference below comes from the condition. EN AC-45500-T7 is the stronger of the two: yield strength 210 MPa (30.5 ksi) against 130 MPa (18.9 ksi) for EN AC-45500-T4, about 62% more; tensile strength follows at 260 MPa (37.7 ksi) vs 230 MPa (33.4 ksi). In exchange, EN AC-45500-T4 is the more ductile: elongation 9% versus 5% for EN AC-45500-T7, and EN AC-45500-T7 is harder (85 HB vs 70 HB). EN AC-45500-T7 runs hotter in service (200°C vs 120°C continuous) and EN AC-45500-T7 conducts heat better (160 W/m·K vs 142 W/m·K).

EN AC-45500-T4Choose it when the part is bent, formed or impact-loaded.

EN AC-45500-T7Choose it when strength drives the design, or when the part sees heat.

EN AC-45500-T4 vs EN AC-45500-T7: properties

EN AC-45500-T4EN AC-45500-T7

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

230 MPa33.4 ksi
260 MPa37.7 ksi

Yield Strength (0.2% offset)

130 MPa18.9 ksi
210 MPa30.5 ksi

Elongation at Break

9%
5%

Compressive Strength

135 MPa19.6 ksi
215 MPa31.2 ksi

Shear Strength

155 MPa22.5 ksi
175 MPa25.4 ksi

Fatigue Strength (Endurance Limit)

75 MPa10.9 ksi
85 MPa12.3 ksi

Fracture Toughness (K_IC)

30 MPa·√m27.3 ksi·√in
26 MPa·√m23.7 ksi·√in

Charpy V-Notch Impact (RT)

12 J8.9 ft·lbf
8 J5.9 ft·lbf

Hardness, Brinell

70 HB
85 HB

Hardness, Vickers

75 HV
90 HV

Same in both: Elastic (Young's) Modulus 74 GPa10.7 Msi · Shear Modulus 27 GPa3.9 Msi · Bulk Modulus 75 GPa10.9 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Same in both: Density 2.68 g/cm³0.1 lb/in³ · Melting Point (Solidus) 555°C1,031 °F · Liquidus Temperature 615°C1,139 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

142 W/m·K82 BTU/hr·ft·°F
160 W/m·K92.4 BTU/hr·ft·°F

Max Service Temperature (continuous)

120°C248 °F
200°C392 °F

Same in both: Specific Heat Capacity 963 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 21.5 µm/m·K11.9 µin/in·°F · Latent Heat of Fusion 400 J/g172 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

36 % IACS
41 % IACS

Electrical Resistivity

4.79×10⁻⁸ Ω·m1.89 µΩ·in
4.2×10⁻⁸ Ω·m1.65 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
58 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

60 / 100
64 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
75%

Same in both: Weldability 55 / 100 · Castability 88 / 100 · Brazeability / Solderability 25 / 100 · Polishability 45 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-45500

EN AC-45500-T4 vs EN AC-45500-T7 — frequently asked

Is EN AC-45500-T7 stronger than EN AC-45500-T4?

Yes. EN AC-45500-T7 has a typical yield strength of 210 MPa (30.5 ksi) against 130 MPa (18.9 ksi) for EN AC-45500-T4 — about 62% more. Tensile strength is 260 MPa (37.7 ksi) vs 230 MPa (33.4 ksi).

Which condition does FabDigit quote by default, T4 or T7?

T6 is the default EN AC-45500 condition in the FabDigit quote flow (neither T4 nor T7). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose EN AC-45500-T4 over EN AC-45500-T7?

Pick EN AC-45500-T4 when the part is bent, formed or impact-loaded. Pick EN AC-45500-T7 when strength drives the design, or when the part sees heat.

Ready to make it?

Upload a CAD file and FabDigit prices the part in EN AC-45500-T4 and EN AC-45500-T7 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.