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Aluminum AlSi7Mg0.6 vs Scalmalloy

Aluminum · grade comparison

Aluminum AlSi7Mg0.6 and Scalmalloy are both aluminum grades. Scalmalloy is the stronger of the two: tensile strength 400 MPa (58 ksi) against 355 MPa (51.5 ksi) for AlSi7Mg0.6, about 13% more. Scalmalloy is the more ductile: elongation 14% versus 10% for AlSi7Mg0.6, and AlSi7Mg0.6 is harder (115 HV vs 105 HV). AlSi7Mg0.6 runs hotter in service (150°C vs 120°C continuous) and AlSi7Mg0.6 conducts heat better (155 W/m·K vs 110 W/m·K). On the shop floor, AlSi7Mg0.6 machines more easily (65 vs 55 out of 100) and AlSi7Mg0.6 sits in a lower cost tier (high, $$$$) than Scalmalloy (specialty, $$$$$).

AlSi7Mg0.6Choose it when the part sees heat, or when the part is machined in volume.

ScalmalloyChoose it when strength drives the design, or when the part is bent, formed or impact-loaded.

AlSi7Mg0.6 vs Scalmalloy: properties

AlSi7Mg0.6Scalmalloy

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

72 GPa10.4 Msi
70 GPa10.2 Msi

Shear Modulus

27 GPa3.9 Msi
26.5 GPa3.8 Msi

Bulk Modulus

71 GPa10.3 Msi
68 GPa9.9 Msi

Tensile Strength (Ultimate)

355 MPa51.5 ksi
400 MPa58 ksi

Elongation at Break

10%
14%

Compressive Strength

290 MPa42.1 ksi
300 MPa43.5 ksi

Shear Strength

230 MPa33.4 ksi
240 MPa34.8 ksi

Fatigue Strength (Endurance Limit)

125 MPa18.1 ksi
110 MPa16 ksi

Fracture Toughness (K_IC)

24 MPa·√m21.8 ksi·√in
30 MPa·√m27.3 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
—

Hardness, Brinell

105 HB
100 HB

Hardness, Rockwell B

63 HRB
—

Hardness, Vickers

115 HV
105 HV

Same in both: Poisson's Ratio 0.33 · Yield Strength (0.2% offset) 285 MPa41.3 ksi

Physical

Density and transition temperatures.

Melting Point (Solidus)

555°C1,031 °F
574°C1,065 °F

Liquidus Temperature

613°C1,135 °F
638°C1,180 °F

Same in both: Density 2.67 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

155 W/m·K89.6 BTU/hr·ft·°F
110 W/m·K63.6 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
23.5 µm/m·K13.1 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
120°C248 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

39 % IACS
26 % IACS

Electrical Resistivity

4.4×10⁻⁸ Ω·m1.73 µΩ·in
6.6×10⁻⁸ Ω·m2.6 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.83 V
-0.87 V

Corrosion Resistance

58 / 100
65 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

65 / 100
55 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
40%

Weldability

65 / 100
60 / 100

Formability (cold)

20 / 100
—

Castability

92 / 100
25 / 100

Brazeability / Solderability

40 / 100
25 / 100

Polishability

55 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
350 MJ/kg150,473 BTU/lb

Embodied Carbon (primary production)

13.5 kg CO₂/kg
26 kg CO₂/kg

Embodied Water

1,150 L/kg138 gal/lb
1,200 L/kg144 gal/lb

Typical Recycled Content

10%
5%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

133 kN·m/kg
150 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
26.2 MN·m/kg

Modulus of Resilience

564 kJ/m³
580 kJ/m³

Thermal Diffusivity

64.5 mm²/s
45.8 mm²/s

Thermal Shock Resistance Index

36
27

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi7Mg0.6Scalmalloy

Manufacturing and finishing

CapabilityAlSi7Mg0.6Scalmalloy
3D printing—Yes
Default condition—As Printed
Relative cost$$$$ High$$$$$ Specialty
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)—Yes
Plated (Metal AM)—Yes

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi7Mg0.6 vs Scalmalloy — frequently asked

Is Scalmalloy stronger than AlSi7Mg0.6?

Yes. Scalmalloy has a typical tensile strength of 400 MPa (58 ksi) against 355 MPa (51.5 ksi) for AlSi7Mg0.6 — about 13% more.

Which is cheaper, AlSi7Mg0.6 or Scalmalloy?

AlSi7Mg0.6 is the lower-cost material: it sits in the high tier ($$$$) while Scalmalloy is specialty ($$$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi7Mg0.6 or Scalmalloy?

AlSi7Mg0.6, by a small margin. Both rate good for machinability — 65/100 against 55/100 for Scalmalloy; for welding the order is AlSi7Mg0.6 first (good, 65/100) then Scalmalloy (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi7Mg0.6 and Scalmalloy side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.