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Aluminum AlSi12 vs EN AC-44000

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-44000 are both aluminum grades. AlSi12 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 85 MPa (12.3 ksi) for EN AC-44000, about 194% more; tensile strength follows at 400 MPa (58 ksi) vs 190 MPa (27.6 ksi). In exchange, EN AC-44000 is the more ductile: elongation 9% versus 5% for AlSi12, and AlSi12 is harder (105 HB vs 50 HB). EN AC-44000 runs hotter in service (150°C vs 120°C continuous) and EN AC-44000 conducts heat better (150 W/m·K vs 120 W/m·K). On the shop floor, EN AC-44000 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design.

EN AC-44000Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.

AlSi12 vs EN AC-44000: properties

AlSi12EN AC-44000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
85 MPa12.3 ksi

Elongation at Break

5%
9%

Compressive Strength

420 MPa60.9 ksi
—

Shear Strength

240 MPa34.8 ksi
115 MPa16.7 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
65 MPa9.4 ksi

Hardness, Brinell

105 HB
50 HB

Hardness, Vickers

115 HV
55 HV

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Fracture Toughness (K_IC) 17 MPa·√m15.5 ksi·√in · Charpy V-Notch Impact (RT) 4 J3 ft·lbf

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Same in both: Melting Point (Solidus) 574°C1,065 °F · Liquidus Temperature 585°C1,085 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
500 J/g215 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Same in both: Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
25 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
60 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
45 / 100

Weldability

80 / 100
85 / 100

Brazeability / Solderability

35 / 100
45 / 100

Polishability

55 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

—
45%

Same in both: Formability (cold) 15 / 100 · Castability 95 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

10%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
72 kN·m/kg

Specific Stiffness (E / density)

27 MN·m/kg
27.2 MN·m/kg

Modulus of Resilience

434 kJ/m³
50 kJ/m³

Thermal Diffusivity

49.9 mm²/s
58.8 mm²/s

Thermal Shock Resistance Index

33
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-44000

Manufacturing and finishing

CapabilityAlSi12EN AC-44000
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-44000 — frequently asked

Is AlSi12 stronger than EN AC-44000?

Yes. AlSi12 has a typical yield strength of 250 MPa (36.3 ksi) against 85 MPa (12.3 ksi) for EN AC-44000 — about 194% more. Tensile strength is 400 MPa (58 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi12 or EN AC-44000?

EN AC-44000 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi12 or EN AC-44000?

AlSi12, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for EN AC-44000; for welding the order is EN AC-44000 first (excellent, 85/100) then AlSi12 (very good, 80/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-44000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.