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Aluminum AlSi12 vs EN AC-41000

Aluminum · grade comparison

Aluminum AlSi12 and EN AC-41000 are both aluminum grades. AlSi12 is the stronger of the two: yield strength 250 MPa (36.3 ksi) against 130 MPa (18.9 ksi) for EN AC-41000, about 92% more; tensile strength follows at 400 MPa (58 ksi) vs 190 MPa (27.6 ksi). AlSi12 is harder — 105 HB against 55 HB for EN AC-41000 — which matters for wear surfaces and threads. EN AC-41000 runs hotter in service (150°C vs 120°C continuous) and EN AC-41000 conducts heat better (170 W/m·K vs 120 W/m·K). On the shop floor, EN AC-41000 machines more easily (good vs fair), AlSi12 welds better (very good vs good), and EN AC-41000 sits in a lower cost tier (standard, $$) than AlSi12 (premium, $$$).

AlSi12Choose it when strength drives the design, or when surface hardness matters.

EN AC-41000Choose it when the part sees heat, or when the part is machined in volume.

AlSi12 vs EN AC-41000: properties

AlSi12EN AC-41000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

400 MPa58 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

250 MPa36.3 ksi
130 MPa18.9 ksi

Compressive Strength

420 MPa60.9 ksi
140 MPa20.3 ksi

Shear Strength

240 MPa34.8 ksi
125 MPa18.1 ksi

Fatigue Strength (Endurance Limit)

100 MPa14.5 ksi
65 MPa9.4 ksi

Fracture Toughness (K_IC)

17 MPa·√m15.5 ksi·√in
25 MPa·√m22.8 ksi·√in

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
5 J3.7 ft·lbf

Hardness, Brinell

105 HB
55 HB

Hardness, Vickers

115 HV
—

Same in both: Elastic (Young's) Modulus 72 GPa10.4 Msi · Shear Modulus 27 GPa3.9 Msi · Poisson's Ratio 0.33 · Elongation at Break 5%

Physical

Density and transition temperatures.

Melting Point (Solidus)

574°C1,065 °F
610°C1,130 °F

Liquidus Temperature

585°C1,085 °F
650°C1,202 °F

Same in both: Density 2.67 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
170 W/m·K98.2 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

20.4 µm/m·K11.3 µin/in·°F
22.5 µm/m·K12.5 µin/in·°F

Latent Heat of Fusion

510 J/g219 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

120°C248 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-200°C-328 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
42 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
68 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
68 / 100

Weldability

80 / 100
68 / 100

Formability (cold)

15 / 100
20 / 100

Castability

95 / 100
55 / 100

Brazeability / Solderability

35 / 100
40 / 100

Polishability

55 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

—
160%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

215 MJ/kg92,433 BTU/lb
205 MJ/kg88,134 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12.3 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

10%
40%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

150 kN·m/kg
71 kN·m/kg

Modulus of Resilience

434 kJ/m³
117 kJ/m³

Thermal Diffusivity

49.9 mm²/s
70.7 mm²/s

Thermal Shock Resistance Index

33
20

Same in both: Specific Stiffness (E / density) 27 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleAlSi12EN AC-41000

Manufacturing and finishing

CapabilityAlSi12EN AC-41000
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi12 vs EN AC-41000 — frequently asked

Is AlSi12 stronger than EN AC-41000?

Yes. AlSi12 has a typical yield strength of 250 MPa (36.3 ksi) against 130 MPa (18.9 ksi) for EN AC-41000 — about 92% more. Tensile strength is 400 MPa (58 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi12 or EN AC-41000?

EN AC-41000 is the lower-cost material: it sits in the standard tier ($$) while AlSi12 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi12 or EN AC-41000?

EN AC-41000. Its machinability rates good (68/100) against fair (50/100) for AlSi12; for welding the order is AlSi12 first (very good, 80/100) then EN AC-41000 (good, 68/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi12 and EN AC-41000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.