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Aluminum AlSi10Mg vs EN AC-44000

Aluminum · grade comparison

Aluminum AlSi10Mg and EN AC-44000 are both aluminum grades. AlSi10Mg is the stronger of the two: yield strength 265 MPa (38.4 ksi) against 85 MPa (12.3 ksi) for EN AC-44000, about 3.1 times as much; tensile strength follows at 460 MPa (66.7 ksi) vs 190 MPa (27.6 ksi). In exchange, EN AC-44000 is the more ductile: elongation 9% versus 7% for AlSi10Mg, and AlSi10Mg is harder (119 HB vs 50 HB). EN AC-44000 conducts heat better (150 W/m·K vs 120 W/m·K). On the shop floor, EN AC-44000 welds better (excellent vs good) and EN AC-44000 sits in a lower cost tier (standard, $$) than AlSi10Mg (premium, $$$).

AlSi10MgChoose it when strength drives the design.

EN AC-44000Choose it when the part is bent, formed or impact-loaded, or when it will be welded.

AlSi10Mg vs EN AC-44000: properties

AlSi10MgEN AC-44000

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70 GPa10.2 Msi
72 GPa10.4 Msi

Shear Modulus

26.5 GPa3.8 Msi
27 GPa3.9 Msi

Bulk Modulus

69 GPa10 Msi
71 GPa10.3 Msi

Tensile Strength (Ultimate)

460 MPa66.7 ksi
190 MPa27.6 ksi

Yield Strength (0.2% offset)

265 MPa38.4 ksi
85 MPa12.3 ksi

Elongation at Break

7%
9%

Compressive Strength

480 MPa69.6 ksi
—

Shear Strength

280 MPa40.6 ksi
115 MPa16.7 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
65 MPa9.4 ksi

Fracture Toughness (K_IC)

22 MPa·√m20 ksi·√in
17 MPa·√m15.5 ksi·√in

Charpy V-Notch Impact (RT)

4 J2.6 ft·lbf
4 J3 ft·lbf

Hardness, Brinell

119 HB
50 HB

Hardness, Rockwell B

66 HRB
—

Hardness, Vickers

125 HV
55 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.67 g/cm³0.1 lb/in³
2.65 g/cm³0.1 lb/in³

Melting Point (Solidus)

557°C1,035 °F
574°C1,065 °F

Liquidus Temperature

596°C1,105 °F
585°C1,085 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

120 W/m·K69.3 BTU/hr·ft·°F
150 W/m·K86.7 BTU/hr·ft·°F

Specific Heat Capacity

900 J/kg·K0.21 BTU/lb·°F
963 J/kg·K0.23 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21 µm/m·K11.7 µin/in·°F
20.5 µm/m·K11.4 µin/in·°F

Latent Heat of Fusion

425 J/g183 BTU/lb
500 J/g215 BTU/lb

Same in both: Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

24 % IACS
25 % IACS

Electrical Resistivity

7.2×10⁻⁸ Ω·m2.83 µΩ·in
6.9×10⁻⁸ Ω·m2.72 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

55 / 100
60 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.83 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
45 / 100

Machinability Rating (AISI 1212 = 100 %)

50%
45%

Weldability

60 / 100
85 / 100

Formability (cold)

10 / 100
15 / 100

Castability

92 / 100
95 / 100

Brazeability / Solderability

30 / 100
45 / 100

Polishability

55 / 100
45 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

240 MJ/kg103,182 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

15 kg CO₂/kg
12 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

5%
60%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

172 kN·m/kg
72 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
27.2 MN·m/kg

Modulus of Resilience

502 kJ/m³
50 kJ/m³

Thermal Diffusivity

49.9 mm²/s
58.8 mm²/s

Thermal Shock Resistance Index

38
19

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scaleEN AC-44000AlSi10Mg

Manufacturing and finishing

CapabilityAlSi10MgEN AC-44000
3D printingYes—
Default conditionAs Printed—
Relative cost$$$ Premium$$ Standard
Min. machined wall——
Best machined surface——
Anodized (Aluminum AM)Yes—
Plated (Metal AM)Yes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

AlSi10Mg vs EN AC-44000 — frequently asked

Is AlSi10Mg stronger than EN AC-44000?

Yes. AlSi10Mg has a typical yield strength of 265 MPa (38.4 ksi) against 85 MPa (12.3 ksi) for EN AC-44000 — about 3.1 times as much. Tensile strength is 460 MPa (66.7 ksi) vs 190 MPa (27.6 ksi).

Which is cheaper, AlSi10Mg or EN AC-44000?

EN AC-44000 is the lower-cost material: it sits in the standard tier ($$) while AlSi10Mg is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, AlSi10Mg or EN AC-44000?

AlSi10Mg, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for EN AC-44000; for welding the order is EN AC-44000 first (excellent, 85/100) then AlSi10Mg (good, 60/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in AlSi10Mg and EN AC-44000 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.