Aluminum 8030 vs 8090
Aluminum · grade comparison
Aluminum 8030 and 8090 are both aluminum grades. 8090 is the stronger of the two: yield strength 425 MPa (61.6 ksi) against 35 MPa (5.08 ksi) for 8030, about 12 times as much; tensile strength follows at 480 MPa (69.6 ksi) vs 85 MPa (12.3 ksi). In exchange, 8030 is the more ductile: elongation 25% versus 6% for 8090, and 8090 is harder (135 HB vs 23 HB). 8090 is lighter (2.54 g/cm³ vs 2.71 g/cm³ for 8030) and 8090 is stiffer (78 GPa vs 69 GPa). On the shop floor, 8090 machines more easily (good vs poor), 8030 welds better (excellent vs poor), and 8030 sits in a lower cost tier (standard, $$) than 8090 (high, $$$$).
8030Choose it when the part is bent, formed or impact-loaded, or when the part sees heat.
8090Choose it when strength drives the design, or when weight is the constraint.
8030 vs 8090: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Elastic (Young's) Modulus
Shear Modulus
Bulk Modulus
Poisson's Ratio
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Reduction in Area
Shear Strength
Fatigue Strength (Endurance Limit)
Hardness, Brinell
Compressive Strength
Fracture Toughness (K_IC)
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Latent Heat of Fusion
Max Service Temperature (continuous)
Min Service Temperature
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Water 1,200 L/kg144 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 8030 | 8090 |
|---|---|---|
| CNC machining | — | Yes |
| Sheet metal | — | Yes |
| Default condition | — | T851 |
| Relative cost | $$ Standard | $$$$ High |
| Min. machined wall | — | 0.5 mm |
| Best machined surface | — | Ra 0.8 µm |
| Anodizing Type II | — | Yes |
| Cerakote | — | Yes |
| Chem Film (Alodine) | — | Yes |
| DLC | — | Yes |
| E-Coating | — | Yes |
| Electropolishing | — | Yes |
| Hard Anodize Type III w/ PTFE | — | Yes |
| Hard Anodizing Type III | — | Yes |
| Nickel Plating | — | Yes |
| PTFE Coating | — | Yes |
| Painting | — | Yes |
| Powder Coating | — | Yes |
They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.
8030 vs 8090 — frequently asked
Is 8090 stronger than 8030?
Yes. 8090 has a typical yield strength of 425 MPa (61.6 ksi) against 35 MPa (5.08 ksi) for 8030 — about 12 times as much. Tensile strength is 480 MPa (69.6 ksi) vs 85 MPa (12.3 ksi).
Which is cheaper, 8030 or 8090?
8030 is the lower-cost material: it sits in the standard tier ($$) while 8090 is high ($$$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 8030 or 8090?
8090. Its machinability rates good (55/100) against poor (25/100) for 8030; for welding the order is 8030 first (excellent, 85/100) then 8090 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 8030 and 8090 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.