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Aluminum 6110A-T4 vs 6110A-T5

Aluminum · 6110A temper comparison

6110A-T4 and 6110A-T5 are two conditions of the same aluminum grade, 6110A: T4 (solution heat treated and naturally aged) versus T5 (cooled from hot working and artificially aged). The chemistry is identical, so every difference below comes from the condition. 6110A-T5 is the stronger of the two: yield strength 300 MPa (43.5 ksi) against 155 MPa (22.5 ksi) for 6110A-T4, about 94% more; tensile strength follows at 340 MPa (49.3 ksi) vs 260 MPa (37.7 ksi). In exchange, 6110A-T4 is the more ductile: elongation 20% versus 12% for 6110A-T5, and 6110A-T5 is harder (100 HB vs 75 HB). 6110A-T5 runs hotter in service (150°C vs 100°C continuous) and 6110A-T5 conducts electricity better (42 % IACS vs 37 % IACS). On the shop floor, 6110A-T5 machines more easily (good vs fair).

6110A-T4Choose it when the part is bent, formed or impact-loaded.

6110A-T5Choose it when strength drives the design, or when the part sees heat.

6110A-T4 vs 6110A-T5: properties

6110A-T46110A-T5

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

260 MPa37.7 ksi
340 MPa49.3 ksi

Yield Strength (0.2% offset)

155 MPa22.5 ksi
300 MPa43.5 ksi

Elongation at Break

20%
12%

Reduction in Area

45%
32%

Compressive Strength

160 MPa23.2 ksi
305 MPa44.2 ksi

Shear Strength

165 MPa23.9 ksi
205 MPa29.7 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
100 MPa14.5 ksi

Fracture Toughness (K_IC)

35 MPa·√m31.9 ksi·√in
29 MPa·√m26.4 ksi·√in

Hardness, Brinell

75 HB
100 HB

Hardness, Rockwell B

42 HRB
60 HRB

Hardness, Vickers

82 HV
108 HV

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26.4 GPa3.8 Msi · Bulk Modulus 70 GPa10.2 Msi · Poisson's Ratio 0.33 · Charpy V-Notch Impact (RT) 14 J10.3 ft·lbf

Physical

Density and transition temperatures.

Same in both: Density 2.71 g/cm³0.1 lb/in³ · Melting Point (Solidus) 585°C1,085 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

150 W/m·K86.7 BTU/hr·ft·°F
165 W/m·K95.3 BTU/hr·ft·°F

Max Service Temperature (continuous)

100°C212 °F
150°C302 °F

Same in both: Specific Heat Capacity 895 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 393 J/g169 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

37 % IACS
42 % IACS

Electrical Resistivity

4.7×10⁻⁸ Ω·m1.85 µΩ·in
4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

50 / 100
55 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.75 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

45 / 100
57 / 100

Machinability Rating (AISI 1212 = 100 %)

40%
47%

Weldability

68 / 100
65 / 100

Formability (cold)

72 / 100
45 / 100

Same in both: Brazeability / Solderability 35 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 30%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale6110A

6110A-T4 vs 6110A-T5 — frequently asked

Is 6110A-T5 stronger than 6110A-T4?

Yes. 6110A-T5 has a typical yield strength of 300 MPa (43.5 ksi) against 155 MPa (22.5 ksi) for 6110A-T4 — about 94% more. Tensile strength is 340 MPa (49.3 ksi) vs 260 MPa (37.7 ksi).

Which condition does FabDigit quote by default, T4 or T5?

T6 is the default 6110A condition in the FabDigit quote flow (neither T4 nor T5). The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

Which is easier to machine, 6110A-T4 or 6110A-T5?

6110A-T5. Its machinability rates good (57/100) against fair (45/100) for 6110A-T4.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6110A-T4 and 6110A-T5 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.