Aluminum 6020 vs 6162
Aluminum · grade comparison
Aluminum 6020 and 6162 are both aluminum grades, both machining-friendly al. 6020 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 262 MPa (38 ksi) for 6162, about 11% more; tensile strength follows at 330 MPa (47.9 ksi) vs 290 MPa (42.1 ksi). 6020 is harder — 100 HB against 95 HB for 6162 — which matters for wear surfaces and threads. 6162 conducts heat better (190 W/m·K vs 170 W/m·K). On the shop floor, 6020 machines more easily (excellent vs good), 6162 welds better (very good vs poor), and 6162 forms better (45 vs 35 out of 100).
6020Choose it when strength drives the design, or when surface hardness matters.
6162Choose it when it will be welded.
6020 vs 6162: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Hardness, Vickers
Compressive Strength
Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Melting Point (Solidus)
Liquidus Temperature
Same in both: Density 2.7 g/cm³0.1 lb/in³
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Latent Heat of Fusion
Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Energy (primary production)
Embodied Carbon (primary production)
Embodied Water
Typical Recycled Content
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 6020 | 6162 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $$ Standard | $$ Standard |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
6020 vs 6162 — frequently asked
Is 6020 stronger than 6162?
Yes. 6020 has a typical yield strength of 290 MPa (42.1 ksi) against 262 MPa (38 ksi) for 6162 — about 11% more. Tensile strength is 330 MPa (47.9 ksi) vs 290 MPa (42.1 ksi).
Which is cheaper, 6020 or 6162?
Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.
Which is easier to machine, 6020 or 6162?
6020. Its machinability rates excellent (92/100) against good (65/100) for 6162; for welding the order is 6162 first (very good, 80/100) then 6020 (poor, 25/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 6020 and 6162 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.
