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Aluminum 6020 vs 6162

Aluminum · grade comparison

Aluminum 6020 and 6162 are both aluminum grades, both machining-friendly al. 6020 is the stronger of the two: yield strength 290 MPa (42.1 ksi) against 262 MPa (38 ksi) for 6162, about 11% more; tensile strength follows at 330 MPa (47.9 ksi) vs 290 MPa (42.1 ksi). 6020 is harder — 100 HB against 95 HB for 6162 — which matters for wear surfaces and threads. 6162 conducts heat better (190 W/m·K vs 170 W/m·K). On the shop floor, 6020 machines more easily (excellent vs good), 6162 welds better (very good vs poor), and 6162 forms better (45 vs 35 out of 100).

6020Choose it when strength drives the design, or when surface hardness matters.

6162Choose it when it will be welded.

6020 vs 6162: properties

60206162

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

70 GPa10.2 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

330 MPa47.9 ksi
290 MPa42.1 ksi

Yield Strength (0.2% offset)

290 MPa42.1 ksi
262 MPa38 ksi

Elongation at Break

11%
12%

Shear Strength

200 MPa29 ksi
190 MPa27.6 ksi

Fatigue Strength (Endurance Limit)

90 MPa13.1 ksi
95 MPa13.8 ksi

Fracture Toughness (K_IC)

26 MPa·√m23.7 ksi·√in
29 MPa·√m26.4 ksi·√in

Hardness, Brinell

100 HB
95 HB

Hardness, Vickers

108 HV
100 HV

Compressive Strength

—
262 MPa38 ksi

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Melting Point (Solidus)

585°C1,085 °F
615°C1,139 °F

Liquidus Temperature

650°C1,202 °F
655°C1,211 °F

Same in both: Density 2.7 g/cm³0.1 lb/in³

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

170 W/m·K98.2 BTU/hr·ft·°F
190 W/m·K110 BTU/hr·ft·°F

Specific Heat Capacity

895 J/kg·K0.21 BTU/lb·°F
896 J/kg·K0.21 BTU/lb·°F

Latent Heat of Fusion

395 J/g170 BTU/lb
393 J/g169 BTU/lb

Same in both: Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Max Service Temperature (continuous) 150°C302 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

42 % IACS
47 % IACS

Electrical Resistivity

4.1×10⁻⁸ Ω·m1.61 µΩ·in
3.67×10⁻⁸ Ω·m1.44 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.8 V
-0.83 V

Corrosion Resistance

55 / 100
68 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

92 / 100
65 / 100

Machinability Rating (AISI 1212 = 100 %)

180%
190%

Weldability

25 / 100
80 / 100

Formability (cold)

35 / 100
45 / 100

Castability

40 / 100
30 / 100

Brazeability / Solderability

25 / 100
45 / 100

Polishability

60 / 100
65 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
210 MJ/kg90,284 BTU/lb

Embodied Carbon (primary production)

13 kg CO₂/kg
12.5 kg CO₂/kg

Embodied Water

1,200 L/kg144 gal/lb
1,150 L/kg138 gal/lb

Typical Recycled Content

20%
30%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

122 kN·m/kg
107 kN·m/kg

Modulus of Resilience

609 kJ/m³
497 kJ/m³

Thermal Diffusivity

70.3 mm²/s
78.5 mm²/s

Thermal Shock Resistance Index

35
34

Same in both: Specific Stiffness (E / density) 25.6 MN·m/kg

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale60206162

Manufacturing and finishing

Capability60206162
Default condition——
Relative cost$$ Standard$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

6020 vs 6162 — frequently asked

Is 6020 stronger than 6162?

Yes. 6020 has a typical yield strength of 290 MPa (42.1 ksi) against 262 MPa (38 ksi) for 6162 — about 11% more. Tensile strength is 330 MPa (47.9 ksi) vs 290 MPa (42.1 ksi).

Which is cheaper, 6020 or 6162?

Both sit in the same relative cost tier ($$, standard); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which is easier to machine, 6020 or 6162?

6020. Its machinability rates excellent (92/100) against good (65/100) for 6162; for welding the order is 6162 first (very good, 80/100) then 6020 (poor, 25/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 6020 and 6162 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.