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Aluminum 5052 vs 5356

Aluminum · grade comparison

Aluminum 5052 and 5356 are both aluminum grades, both corrosion resistant al. 5356 is the stronger of the two: tensile strength 300 MPa (43.5 ksi) against 230 MPa (33.4 ksi) for 5052, about 30% more. 5356 is harder — 70 HB against 60 HB for 5052 — which matters for wear surfaces and threads. 5052 runs hotter in service (150°C vs 65°C continuous) and 5052 conducts heat better (138 W/m·K vs 116 W/m·K). On the shop floor, 5052 forms better (very good vs good) and 5052 sits in a lower cost tier (budget, $) than 5356 (standard, $$).

5052Choose it when the part sees heat, or when cost is the deciding factor.

5356Choose it when strength drives the design, or when surface hardness matters.

5052 vs 5356: properties

50525356

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

70.3 GPa10.2 Msi
71 GPa10.3 Msi

Shear Modulus

25.9 GPa3.8 Msi
26 GPa3.8 Msi

Bulk Modulus

69 GPa10 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

230 MPa33.4 ksi
300 MPa43.5 ksi

Yield Strength (0.2% offset)

195 MPa28.3 ksi
200 MPa29 ksi

Shear Strength

138 MPa20 ksi
179 MPa26 ksi

Fatigue Strength (Endurance Limit)

117 MPa17 ksi
110 MPa16 ksi

Hardness, Brinell

60 HB
70 HB

Hardness, Vickers

68 HV
—

Same in both: Poisson's Ratio 0.33 · Elongation at Break 12%

Physical

Density and transition temperatures.

Density

2.68 g/cm³0.1 lb/in³
2.64 g/cm³0.1 lb/in³

Melting Point (Solidus)

607°C1,125 °F
575°C1,067 °F

Liquidus Temperature

649°C1,200 °F
635°C1,175 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

138 W/m·K79.7 BTU/hr·ft·°F
116 W/m·K67 BTU/hr·ft·°F

Specific Heat Capacity

880 J/kg·K0.21 BTU/lb·°F
900 J/kg·K0.21 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

23.8 µm/m·K13.2 µin/in·°F
23.9 µm/m·K13.3 µin/in·°F

Latent Heat of Fusion

393 J/g169 BTU/lb
390 J/g168 BTU/lb

Max Service Temperature (continuous)

150°C302 °F
65°C149 °F

Min Service Temperature

-196°C-321 °F
-270°C-454 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

35 % IACS
29 % IACS

Electrical Resistivity

4.93×10⁻⁸ Ω·m1.94 µΩ·in
5.9×10⁻⁸ Ω·m2.32 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.85 V
-0.87 V

Corrosion Resistance

72 / 100
76 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

50 / 100
45 / 100

Weldability

90 / 100
92 / 100

Formability (cold)

75 / 100
60 / 100

Brazeability / Solderability

20 / 100
15 / 100

Polishability

70 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30%

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

155 MJ/kg66,638 BTU/lb
200 MJ/kg85,985 BTU/lb

Embodied Carbon (primary production)

12 kg CO₂/kg
12.5 kg CO₂/kg

Typical Recycled Content

35%
20%

Same in both: Embodied Water 1,200 L/kg144 gal/lb

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

86 kN·m/kg
114 kN·m/kg

Specific Stiffness (E / density)

26.2 MN·m/kg
26.9 MN·m/kg

Modulus of Resilience

270 kJ/m³
282 kJ/m³

Thermal Diffusivity

58.5 mm²/s
48.8 mm²/s

Thermal Shock Resistance Index

19
21

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale50525356

Manufacturing and finishing

Capability50525356
Default condition——
Relative cost$ Budget$$ Standard
Min. machined wall0.5 mm0.5 mm
Best machined surfaceRa 0.8 µmRa 0.8 µm

Both are offered for CNC machining and Sheet metal. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.

5052 vs 5356 — frequently asked

Is 5356 stronger than 5052?

Yes. 5356 has a typical tensile strength of 300 MPa (43.5 ksi) against 230 MPa (33.4 ksi) for 5052 — about 30% more.

Which is cheaper, 5052 or 5356?

5052 is the lower-cost material: it sits in the budget tier ($) while 5356 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 5052 or 5356?

5052, by a small margin. Both rate fair for machinability — 50/100 against 45/100 for 5356.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 5052 and 5356 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.