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Aluminum 4006-O vs 4006-T4

Aluminum · 4006 temper comparison

4006-O and 4006-T4 are two conditions of the same aluminum grade, 4006: O (annealed) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. 4006-T4 is the stronger of the two: yield strength 55 MPa (7.98 ksi) against 45 MPa (6.53 ksi) for 4006-O, about 22% more; tensile strength follows at 120 MPa (17.4 ksi) vs 105 MPa (15.2 ksi). 4006-T4 is harder — 33 HB against 28 HB for 4006-O — which matters for wear surfaces and threads. 4006-O runs hotter in service (200°C vs 150°C continuous). On the shop floor, 4006-O forms better (excellent vs very good).

4006-OChoose it when the part sees heat.

4006-T4Choose it when strength drives the design, or when surface hardness matters.

4006-O vs 4006-T4: properties

4006-O4006-T4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Bulk Modulus

71 GPa10.3 Msi
69 GPa10 Msi

Tensile Strength (Ultimate)

105 MPa15.2 ksi
120 MPa17.4 ksi

Yield Strength (0.2% offset)

45 MPa6.5 ksi
55 MPa8 ksi

Elongation at Break

30%
28%

Shear Strength

70 MPa10.2 ksi
78 MPa11.3 ksi

Fatigue Strength (Endurance Limit)

40 MPa5.8 ksi
45 MPa6.5 ksi

Hardness, Brinell

28 HB
33 HB

Same in both: Elastic (Young's) Modulus 69 GPa10 Msi · Shear Modulus 26 GPa3.8 Msi · Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.7 g/cm³0.1 lb/in³
2.71 g/cm³0.1 lb/in³

Melting Point (Solidus)

630°C1,166 °F
625°C1,157 °F

Liquidus Temperature

655°C1,211 °F
652°C1,206 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

190 W/m·K110 BTU/hr·ft·°F
200 W/m·K116 BTU/hr·ft·°F

Thermal Expansion (CTE, 20–100 °C)

23 µm/m·K12.8 µin/in·°F
23.5 µm/m·K13.1 µin/in·°F

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Latent Heat of Fusion 395 J/g170 BTU/lb · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

47 % IACS
50 % IACS

Electrical Resistivity

3.75×10⁻⁸ Ω·m1.48 µΩ·in
3.45×10⁻⁸ Ω·m1.36 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.75 V
-0.83 V

Corrosion Resistance

68 / 100
58 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

30 / 100
32 / 100

Weldability

80 / 100
85 / 100

Formability (cold)

92 / 100
82 / 100

Brazeability / Solderability

55 / 100
60 / 100

Polishability

45 / 100
55 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 30% · Castability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

205 MJ/kg88,134 BTU/lb
155 MJ/kg66,638 BTU/lb

Embodied Carbon (primary production)

12.5 kg CO₂/kg
9.5 kg CO₂/kg

Embodied Water

1,150 L/kg138 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

30%
35%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale4006

4006-O vs 4006-T4 — frequently asked

Is 4006-T4 stronger than 4006-O?

Yes. 4006-T4 has a typical yield strength of 55 MPa (7.98 ksi) against 45 MPa (6.53 ksi) for 4006-O — about 22% more. Tensile strength is 120 MPa (17.4 ksi) vs 105 MPa (15.2 ksi).

Which condition does FabDigit quote by default, O or T4?

Specify the condition in the material field or the drawing note; FabDigit prices the quote for the state you call out.

Which welds better, 4006-O or 4006-T4?

4006-T4. Its weldability rates excellent (85/100) against very good (80/100) for 4006-O.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 4006-O and 4006-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.