Aluminum 355 vs 535
Aluminum · grade comparison
Aluminum 355 and 535 are both aluminum grades, both cast al. 355 is the stronger of the two: yield strength 180 MPa (26.1 ksi) against 140 MPa (20.3 ksi) for 535, about 29% more. In exchange, 535 is the more ductile: elongation 13% versus 3% for 355, and 355 is harder (85 HB vs 70 HB). 535 is lighter (2.62 g/cm³ vs 2.71 g/cm³ for 355) and 355 runs hotter in service (175°C vs 100°C continuous). On the shop floor, 535 machines more easily (excellent vs good), 535 welds better (very good vs good), and 355 sits in a lower cost tier (budget, $) than 535 (standard, $$).
355Choose it when strength drives the design, or when the part sees heat.
535Choose it when the part is bent, formed or impact-loaded, or when weight is the constraint.
355 vs 535: propertiesHow to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
How to read these bars
- One bar per material. A full bar is the highest value among all aluminum grades in the FabDigit library; each bar is drawn as a share of that.
- The better value (by the usual engineering direction) is in bold. Rows with no direction — density, thermal conductivity — have no bold.
- Values are typical room-temperature figures for the condition named on each card.
- Confirm against the certified mill or resin datasheet before design release.
Mechanical
Strength, stiffness, ductility and hardness at room temperature.
Shear Modulus
Bulk Modulus
Tensile Strength (Ultimate)
Yield Strength (0.2% offset)
Elongation at Break
Shear Strength
Fatigue Strength (Endurance Limit)
Fracture Toughness (K_IC)
Hardness, Brinell
Same in both: Elastic (Young's) Modulus 71 GPa10.3 Msi · Poisson's Ratio 0.33
Physical
Density and transition temperatures.
Density
Melting Point (Solidus)
Liquidus Temperature
Thermal
How each material carries heat and how hot it can run.
Thermal Conductivity
Specific Heat Capacity
Thermal Expansion (CTE, 20–100 °C)
Max Service Temperature (continuous)
Same in both: Latent Heat of Fusion 389 J/g167 BTU/lb · Min Service Temperature -196°C-321 °F
Electrical
Conductivity and insulation.
Electrical Conductivity
Electrical Resistivity
Chemical & Environmental
Corrosion and environmental resistance (0–100 scores).
Galvanic Potential (seawater, vs SCE)
Corrosion Resistance
Manufacturability
FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.
Machinability
Machinability Rating (AISI 1212 = 100 %)
Weldability
Formability (cold)
Castability
Brazeability / Solderability
Polishability
Sustainability
Primary-production footprint per kilogram.
Embodied Carbon (primary production)
Typical Recycled Content
Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Water 1,100 L/kg132 gal/lb
Common Calculations
Ratios derived from the values above.
Specific Strength (UTS / density)
Specific Stiffness (E / density)
Modulus of Resilience
Thermal Diffusivity
Thermal Shock Resistance Index
Strength versus weight
Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.
Manufacturing and finishing
| Capability | 355 | 535 |
|---|---|---|
| Default condition | — | — |
| Relative cost | $ Budget | $$ Standard |
| Min. machined wall | 0.5 mm | 0.5 mm |
| Best machined surface | Ra 0.8 µm | Ra 0.8 µm |
Both are offered for CNC machining. Both take the same 16 finishes: Anodizing Type II, Cerakote, Chem Film (Alodine), DLC, E-Coating, Electroless Nickel (EN), Electropolishing, Epoxy Coating, Gold Plating, Hard Anodize Type III w/ PTFE, Hard Anodizing Type III, Nickel Plating and 4 more.
355 vs 535 — frequently asked
Is 355 stronger than 535?
Yes. 355 has a typical yield strength of 180 MPa (26.1 ksi) against 140 MPa (20.3 ksi) for 535 — about 29% more. Tensile strength is 250 MPa (36.3 ksi) vs 275 MPa (39.9 ksi).
Which is cheaper, 355 or 535?
355 is the lower-cost material: it sits in the budget tier ($) while 535 is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.
Which is easier to machine, 355 or 535?
535. Its machinability rates excellent (85/100) against good (62/100) for 355; for welding the order is 535 first (very good, 70/100) then 355 (good, 55/100).
Ready to make it?
Upload a CAD file and FabDigit prices the part in 355 and 535 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.
Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.