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Aluminum 319 vs 851.0

Aluminum · grade comparison

Aluminum 319 and 851.0 are both aluminum grades. 319 is the stronger of the two: yield strength 124 MPa (18 ksi) against 76 MPa (11 ksi) for 851.0, about 63% more; tensile strength follows at 186 MPa (27 ksi) vs 140 MPa (20.3 ksi). In exchange, 851.0 is the more ductile: elongation 5% versus 2% for 319, and 319 is harder (70 HB vs 45 HB). 319 runs hotter in service (200°C vs 150°C continuous) and 851.0 conducts heat better (155 W/m·K vs 109 W/m·K). On the shop floor, 851.0 machines more easily (excellent vs very good), 319 welds better (good vs poor), and 319 sits in a lower cost tier (budget, $) than 851.0 (premium, $$$).

319Choose it when strength drives the design, or when the part sees heat.

851.0Choose it when the part is bent, formed or impact-loaded, or when the part is machined in volume.

319 vs 851.0: properties

319851.0

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

74 GPa10.7 Msi
71 GPa10.3 Msi

Shear Modulus

27.5 GPa4 Msi
26.5 GPa3.8 Msi

Bulk Modulus

72 GPa10.4 Msi
70 GPa10.2 Msi

Tensile Strength (Ultimate)

186 MPa27 ksi
140 MPa20.3 ksi

Yield Strength (0.2% offset)

124 MPa18 ksi
76 MPa11 ksi

Elongation at Break

2%
5%

Shear Strength

150 MPa21.8 ksi
100 MPa14.5 ksi

Fatigue Strength (Endurance Limit)

69 MPa10 ksi
55 MPa8 ksi

Fracture Toughness (K_IC)

19 MPa·√m17.3 ksi·√in
—

Charpy V-Notch Impact (RT)

4 J3 ft·lbf
—

Hardness, Brinell

70 HB
45 HB

Compressive Strength

—
80 MPa11.6 ksi

Hardness, Vickers

—
47 HV

Same in both: Poisson's Ratio 0.33

Physical

Density and transition temperatures.

Density

2.79 g/cm³0.1 lb/in³
2.83 g/cm³0.1 lb/in³

Melting Point (Solidus)

521°C970 °F
227°C441 °F

Liquidus Temperature

604°C1,119 °F
630°C1,166 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

109 W/m·K63 BTU/hr·ft·°F
155 W/m·K89.6 BTU/hr·ft·°F

Specific Heat Capacity

963 J/kg·K0.23 BTU/lb·°F
920 J/kg·K0.22 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

21.5 µm/m·K11.9 µin/in·°F
22.9 µm/m·K12.7 µin/in·°F

Latent Heat of Fusion

389 J/g167 BTU/lb
385 J/g166 BTU/lb

Max Service Temperature (continuous)

200°C392 °F
150°C302 °F

Min Service Temperature

-196°C-321 °F
-80°C-112 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

27 % IACS
45 % IACS

Electrical Resistivity

6.4×10⁻⁸ Ω·m2.52 µΩ·in
3.8×10⁻⁸ Ω·m1.5 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-0.78 V
-0.8 V

Corrosion Resistance

35 / 100
45 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

72 / 100
88 / 100

Weldability

55 / 100
20 / 100

Formability (cold)

5 / 100
15 / 100

Castability

90 / 100
70 / 100

Polishability

40 / 100
50 / 100

Same in both: Machinability Rating (AISI 1212 = 100 %) 130% · Brazeability / Solderability 25 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

200 MJ/kg85,985 BTU/lb
180 MJ/kg77,386 BTU/lb

Embodied Water

1,200 L/kg144 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

75%
40%

Same in both: Embodied Carbon (primary production) 12 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

67 kN·m/kg
49 kN·m/kg

Specific Stiffness (E / density)

26.5 MN·m/kg
25.1 MN·m/kg

Modulus of Resilience

104 kJ/m³
41 kJ/m³

Thermal Diffusivity

40.6 mm²/s
59.5 mm²/s

Same in both: Thermal Shock Resistance Index 13

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale319851.0

Manufacturing and finishing

Capability319851.0
CNC machiningYes—
Default condition——
Relative cost$ Budget$$$ Premium
Min. machined wall0.5 mm—
Best machined surfaceRa 0.8 µm—
Anodizing Type IIYes—
CerakoteYes—
Chem Film (Alodine)Yes—
DLCYes—
E-CoatingYes—
ElectropolishingYes—
Hard Anodize Type III w/ PTFEYes—
Hard Anodizing Type IIIYes—
Nickel PlatingYes—
PTFE CoatingYes—
PaintingYes—
Powder CoatingYes—

They share 4 finishes: Electroless Nickel (EN), Epoxy Coating, Gold Plating, Silver Plating.

319 vs 851.0 — frequently asked

Is 319 stronger than 851.0?

Yes. 319 has a typical yield strength of 124 MPa (18 ksi) against 76 MPa (11 ksi) for 851.0 — about 63% more. Tensile strength is 186 MPa (27 ksi) vs 140 MPa (20.3 ksi).

Which is cheaper, 319 or 851.0?

319 is the lower-cost material: it sits in the budget tier ($) while 851.0 is premium ($$$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, 319 or 851.0?

851.0. Its machinability rates excellent (88/100) against very good (72/100) for 319; for welding the order is 319 first (good, 55/100) then 851.0 (poor, 20/100).

Ready to make it?

Upload a CAD file and FabDigit prices the part in 319 and 851.0 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.