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Aluminum 2008-O vs 2008-T4

Aluminum · 2008 temper comparison

2008-O and 2008-T4 are two conditions of the same aluminum grade, 2008: O (annealed) versus T4 (solution heat treated and naturally aged). The chemistry is identical, so every difference below comes from the condition. 2008-T4 is the stronger of the two: yield strength 125 MPa (18.1 ksi) against 60 MPa (8.7 ksi) for 2008-O, about 108% more; tensile strength follows at 240 MPa (34.8 ksi) vs 130 MPa (18.9 ksi). In exchange, 2008-O is the more ductile: elongation 32% versus 28% for 2008-T4, and 2008-T4 is harder (65 HB vs 38 HB). 2008-O conducts electricity better (48 % IACS vs 42 % IACS).

2008-OChoose it when the part is bent, formed or impact-loaded.

2008-T4Choose it when strength drives the design.

2008-O vs 2008-T4: properties

2008-O2008-T4

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

130 MPa18.9 ksi
240 MPa34.8 ksi

Yield Strength (0.2% offset)

60 MPa8.7 ksi
125 MPa18.1 ksi

Elongation at Break

32%
28%

Shear Strength

90 MPa13.1 ksi
150 MPa21.8 ksi

Hardness, Brinell

38 HB
65 HB

Same in both: Elastic (Young's) Modulus 70 GPa10.2 Msi · Shear Modulus 26 GPa3.8 Msi · Bulk Modulus 69 GPa10 Msi · Poisson's Ratio 0.33 · Fatigue Strength (Endurance Limit) 90 MPa13.1 ksi

Physical

Density and transition temperatures.

Same in both: Density 2.72 g/cm³0.1 lb/in³ · Melting Point (Solidus) 560°C1,040 °F · Liquidus Temperature 650°C1,202 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

200 W/m·K116 BTU/hr·ft·°F
185 W/m·K107 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 900 J/kg·K0.21 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 23.4 µm/m·K13 µin/in·°F · Latent Heat of Fusion 390 J/g168 BTU/lb · Max Service Temperature (continuous) 120°C248 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

48 % IACS
42 % IACS

Same in both: Electrical Resistivity 4.1×10⁻⁸ Ω·m1.61 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

45 / 100
40 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.69 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability Rating (AISI 1212 = 100 %)

25%
35%

Formability (cold)

95 / 100
85 / 100

Same in both: Machinability 55 / 100 · Weldability 35 / 100 · Brazeability / Solderability 15 / 100 · Polishability 60 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 200 MJ/kg85,985 BTU/lb · Embodied Carbon (primary production) 12.5 kg CO₂/kg · Embodied Water 1,200 L/kg144 gal/lb · Typical Recycled Content 25%

Strength versus weight

Yield strength against density for every aluminum grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

20501002005002.22.42.62.83Density (g/cm³)Yield strength (MPa) — log scale2008

2008-O vs 2008-T4 — frequently asked

Is 2008-T4 stronger than 2008-O?

Yes. 2008-T4 has a typical yield strength of 125 MPa (18.1 ksi) against 60 MPa (8.7 ksi) for 2008-O — about 108% more. Tensile strength is 240 MPa (34.8 ksi) vs 130 MPa (18.9 ksi).

Which condition does FabDigit quote by default, O or T4?

T4 is the default 2008 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose 2008-O over 2008-T4?

Pick 2008-O when the part is bent, formed or impact-loaded. Pick 2008-T4 when strength drives the design.

Ready to make it?

Upload a CAD file and FabDigit prices the part in 2008-O and 2008-T4 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.