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Flexible Graphite FG-SS

Reinforced grade

FG-SS = 316L stainless foil / tanged-insert reinforced laminate

Standard choice for cut flange gaskets: the metal core carries handling and blow-out loads that plain foil cannot.

Premium cost $$$

Values for the FG-SS condition

Other Flexible Graphite tempers and conditions

Flexible Graphite is listed in 6 conditions; see the grade overview at Flexible Graphite.

Compare all 6 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Low-density soft foil, 0.7 g/cm³
Pick for very low seating stress, rough or warped flange faces and maximum conformability.—43—110 W/m·K
FG-98Default
Standard grade, ≥98 % C, 1.0 g/cm³ foil/sheet
General industrial gasket, packing and heat-spreader stock; the default when no purity or reinforcement is specified.—52—150 W/m·K
High-purity / nuclear grade, ≥99.5 % C, low S & Cl
Use for austenitic stainless and nuclear service where leachable chloride/sulfur must be limited to avoid stress-corrosion cracking.—52—160 W/m·K
Oxidation-inhibited grade
Choose for hot-air or cycling service above 500 °C where untreated foil would burn back at the gasket OD.—51.8—130 W/m·K
High-density die-formed grade, 1.6–1.8 g/cm³
Die-formed valve packing rings and high-pressure seals where low permeability and extrusion resistance matter.—81.5—190 W/m·K
FG-SSThis page
316L stainless foil / tanged-insert reinforced laminate
Standard choice for cut flange gaskets: the metal core carries handling and blow-out loads that plain foil cannot.—183—100 W/m·K

What is Flexible Graphite FG-SS?

Flexible Graphite FG-SS is Flexible Graphite in the FG-SS grade — standard choice for cut flange gaskets: the metal core carries handling and blow-out loads that plain foil cannot. Flexible Graphite FG-SS has a tensile strength of 18 MPa (2.61 ksi), weaker than 88% of ceramic grades. Elongation at break is 3% and the elastic modulus is 8 GPa (1.16 Msi). Flexible Graphite FG-SS has a density of 1.5 g/cm³ (0.0542 lb/in³), lighter than 96% of ceramic grades. It melts at 3,650°C (6,602 °F). FG-98 is the default condition FabDigit quotes; FG-SS is available on request or by drawing note.

Advantages

  • Ductile — tolerates forming and impact — 3%, better than 100% of ceramic grades
  • Lightweight — 1.5 g/cm³ (0.0542 lb/in³), better than 96% of ceramic grades
  • Easy to machine — 70/100, better than 89% of ceramic grades
  • Conducts heat well — 100 W/m·K (57.8 BTU/hr·ft·°F), better than 83% of ceramic grades
  • Low embodied carbon — 5 kg CO₂/kg, better than 76% of ceramic grades

Limitations

  • Low stiffness — 8 GPa (1.16 Msi), worse than 96% of ceramic grades
  • Limited service temperature — 450°C (842 °F), worse than 77% of ceramic grades

Flexible Graphite FG-SS properties

Typical room-temperature values for Flexible Graphite FG-SS; 12 are specific to this condition. Other listed values are Flexible Graphite reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical3

Flexible Graphite FG-SS has a density of 1.5 g/cm³ (0.0542 lb/in³), lighter than 96% of ceramic grades. It melts at 3,650°C (6,602 °F).

Density1.5 g/cm³0.05 lb/in³
Melting Point (Solidus)3,650°C6,602 °F
Porosity55%

Mechanical7

Flexible Graphite FG-SS has a tensile strength of 18 MPa (2.61 ksi), weaker than 88% of ceramic grades. Elongation at break is 3% and the elastic modulus is 8 GPa (1.16 Msi).

Elastic (Young's) Modulus8 GPa1.2 Msi
Tensile Strength (Ultimate)18 MPa2.6 ksi
Elongation at Break3%
Compressive Strength180 MPa26.1 ksi
Flexural Strength25 MPa3.6 ksi
Shear Strength10 MPa1.5 ksi
Hardness, Mohs1

Thermal5

Flexible Graphite FG-SS is rated for continuous service to 450°C (842 °F). It conducts heat at 100 W/m·K (57.8 BTU/hr·ft·°F), better than 83% of ceramic grades. Thermal expansion is 1 µm/m·K (0.556 µin/in·°F).

Thermal Conductivity100 W/m·K57.8 BTU/hr·ft·°F
Specific Heat Capacity710 J/kg·K0.17 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)1 µm/m·K0.56 µin/in·°F
Max Service Temperature (continuous)450°C842 °F
Min Service Temperature-200°C-328 °F

Electrical2

Flexible Graphite FG-SS has an electrical resistivity of 2×10⁻⁶ Ω·m.

Electrical Resistivity2×10⁻⁶ Ω·m78.7 µΩ·in
Volume Resistivity0 Ω·cm

Chemical & Environmental2

Corrosion resistance is excellent (85/100), better than 69% of ceramic grades.

Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryInert to essentially all media pH 0–14, steam, hydrocarbons, solvents, cryogens and molten metals; attacked by strong oxidizers (conc. HNO3, chromic acid, hot conc. H2SO4, halogens, molten alkali/nitrates) and oxidizes in air above ~450–500 °C.

Sustainability4

Producing a kilogram of Flexible Graphite FG-SS takes about 60 MJ of energy and emits 5 kg of CO₂ — less than 76% of ceramic grades. Typical recycled content is 5%.

Embodied Energy (primary production)60 MJ/kg25,795 BTU/lb
Embodied Carbon (primary production)5 kg CO₂/kg
Embodied Water200 L/kg24 gal/lb
Typical Recycled Content5%

Manufacturability1

Flexible Graphite FG-SS's machinability is very good (70/100, better than 89% of ceramic grades).

MachinabilityVery good70/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with Flexible Graphite FG-SS

Is Flexible Graphite easy to machine?

Cut by steel-rule die, knife plotter, waterjet or laser; no coolant needed but capture the conductive dust — it shorts electronics and clogs filters.

Can Flexible Graphite be welded?

Not weldable; joints are made by overlapping/skiving foil or by mechanically crimping to a metal insert, never by adhesive at high temperature.

Can Flexible Graphite be formed, bent or molded?

Calendered from exfoliated worms to thickness, then laminated to metal foil or die-compressed into rings/packing at 1.6–1.9 g/cm³ without binder.

What surface finishes work on Flexible Graphite?

Normally used as-rolled; optional anti-stick (PTFE/graphite release) coating or phosphate oxidation-inhibitor impregnation, and edge sealing for high-velocity flow.

Flexible Graphite chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
ashresidual mineral ash0.1 – 21
S≤1200 ppm standard, ≤300 ppm nuclear grade≤ 0.120.05
Cl≤50 ppm; ≤25 ppm leachable for nuclear grade≤ 0.010
moisture≤ 0.50.2
Ccarbon content; 99.5 % min for high-purity/nuclear grade≥ 98 (balance)—

Flexible Graphite FG-SS — frequently asked

What is Flexible Graphite FG-SS used for?

Flexible Graphite FG-SS is typically used for gaskets, packing rings, thermal interface pads and fire-safe seals. In short: most conformable graphite form; binder-free sealing sheet; very low tensile strength.

What is the tensile strength of Flexible Graphite FG-SS?

Flexible Graphite FG-SS has a typical tensile strength of 18 MPa (2.61 ksi) — weaker than 88% of ceramic grades. Strength varies by condition: see the 6 listed tempers.

Is Flexible Graphite FG-SS easy to machine?

Yes — machinability is rated very good (70/100, better than 89% of ceramic grades). Cut by steel-rule die, knife plotter, waterjet or laser; no coolant needed but capture the conductive dust — it shorts electronics and clogs filters.

Can Flexible Graphite FG-SS be welded?

Not weldable; joints are made by overlapping/skiving foil or by mechanically crimping to a metal insert, never by adhesive at high temperature.

What surface finishes work on Flexible Graphite FG-SS?

Normally used as-rolled; optional anti-stick (PTFE/graphite release) coating or phosphate oxidation-inhibitor impregnation, and edge sealing for high-velocity flow.

Can Flexible Graphite FG-SS be formed, bent or molded?

Calendered from exfoliated worms to thickness, then laminated to metal foil or die-compressed into rings/packing at 1.6–1.9 g/cm³ without binder.

What is the maximum service temperature of Flexible Graphite FG-SS?

Flexible Graphite FG-SS is rated for continuous use to about 450°C (842 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. DIN 28090-2 / DIN 28091-4 — Gaskets from graphite sheet, characteristics and testing — DIN (2014)
  2. ASTM F2168 — Standard Specification for Packing Material, Graphitic, Corrugated Ribbon or Textured Tape — ASTM (2018)
  3. Flexible graphite foil and reinforced sheet datasheets (GrafTech Grafoil, SGL Sigraflex, Mersen Papyex) — producers (2023)
  4. ASM Engineered Materials Handbook — Carbon and Graphite — ASM International (1991)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.