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CBN PCBN-L

Grade

also Borazon

PCBN-L = low-CBN-content sintered blank

Choose for continuous finish hard turning of 55–65 HRC bearing/gear steels where wear resistance and edge integrity beat impact toughness.

High cost $$$$

Values for the PCBN-L condition

Other CBN tempers and conditions

CBN is listed in 3 conditions; see the grade overview at CBN.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
Microcrystalline / polycrystalline CBN micron powder
Choose for fine lapping/polishing slurries and high-toughness resin-bond superfinishing where self-sharpening blocky micro-grain is wanted.—35004,000 HV300 W/m·K
PCBN-LThis page
Low-CBN-content sintered blank
Choose for continuous finish hard turning of 55–65 HRC bearing/gear steels where wear resistance and edge integrity beat impact toughness.———2,800 HV44 W/m·K
High-CBN-content sintered blank
Choose for interrupted/heavy hard turning, milling of grey and chilled cast iron, hardfacing and sintered iron where impact toughness and heat conduction dominate.———3,200 HV120 W/m·K

What is CBN PCBN-L?

CBN PCBN-L is CBN in the PCBN-L grade — choose for continuous finish hard turning of 55–65 HRC bearing/gear steels where wear resistance and edge integrity beat impact toughness. The elastic modulus is 580 GPa (84.1 Msi). CBN PCBN-L has a density of 4.3 g/cm³ (0.155 lb/in³), lighter than 56% of ceramic grades. It melts at 2,973°C (5,383 °F).

Advantages

  • Good corrosion resistance — 93/100, better than 94% of ceramic grades
  • Stiff — 580 GPa (84.1 Msi), better than 89% of ceramic grades
  • Polishes to a fine finish — 90/100, better than 78% of ceramic grades

Limitations

  • High embodied carbon — 55 kg CO₂/kg, worse than 97% of ceramic grades

CBN PCBN-L properties

Typical room-temperature values for CBN PCBN-L; 13 are specific to this condition. Other listed values are CBN reference data and may not represent this condition. Bars are the position among ceramic grades.

Physical4

CBN PCBN-L has a density of 4.3 g/cm³ (0.155 lb/in³), lighter than 56% of ceramic grades. It melts at 2,973°C (5,383 °F).

Density4.3 g/cm³0.16 lb/in³
Melting Point (Solidus)2,973°C5,383 °F
Refractive Index2.117
Porosity0%

Mechanical8

The elastic modulus is 580 GPa (84.1 Msi).

Elastic (Young's) Modulus580 GPa84.1 Msi
Shear Modulus405 GPa58.7 Msi
Bulk Modulus400 GPa58 Msi
Poisson's Ratio0.17
Compressive Strength3,200 MPa464 ksi
Fracture Toughness (K_IC)4 MPa·√m3.6 ksi·√in
Hardness, Knoop4,700 HK
Hardness, Mohs9.9

Thermal5

CBN PCBN-L is rated for continuous service to 1,100°C (2,012 °F). It conducts heat at 44 W/m·K (25.4 BTU/hr·ft·°F), better than 68% of ceramic grades. Thermal expansion is 5.5 µm/m·K (3.06 µin/in·°F).

Thermal Conductivity44 W/m·K25.4 BTU/hr·ft·°F
Specific Heat Capacity506 J/kg·K0.12 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)5.5 µm/m·K3.1 µin/in·°F
Max Service Temperature (continuous)1,100°C2,012 °F
Min Service Temperature-200°C-328 °F

Electrical3

CBN PCBN-L has an electrical resistivity of 1×10⁻⁴ Ω·m.

Electrical Resistivity1×10⁻⁴ Ω·m3,937 µΩ·in
Dielectric Constant (1 MHz)7.1
Volume Resistivity1×10¹² Ω·cm

Chemical & Environmental2

Corrosion resistance is excellent (93/100), better than 94% of ceramic grades.

Corrosion ResistanceExcellent93/100
Chemical Resistance SummaryInert to mineral acids, molten iron/steel and most oxides up to ~1200 °C; slowly hydrolysed by hot water/steam and rapidly attacked by molten alkali hydroxides, carbonates and hot caustic grinding coolants; oxidises to B2O3 above ~1100–1300 °C in air.

Sustainability3

Producing a kilogram of CBN PCBN-L takes about 900 MJ of energy and emits 55 kg of CO₂ — more than 96% of ceramic grades. Typical recycled content is 5%.

Embodied Energy (primary production)900 MJ/kg386,931 BTU/lb
Embodied Carbon (primary production)55 kg CO₂/kg
Typical Recycled Content5%

Manufacturability3

CBN PCBN-L's machinability is not recommended (3/100, worse than 95% of ceramic grades).

MachinabilityNot recommended3/100
PolishabilityExcellent90/100
Sintering / Firing Temperature1,500°C2,732 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with CBN PCBN-L

Is CBN easy to machine?

Not machinable by conventional means — shaped by diamond grinding/lapping, laser or wire-EDM (only conductive TiC/TiN- or metal-bonded PCBN is EDM-capable).

Can CBN be welded?

Not weldable; PCBN wafers are vacuum-brazed to WC-Co carbide substrates with Ag-Cu-Ti active filler below ~900 °C to avoid back-conversion to hBN.

Can CBN be formed, bent or molded?

Formed only by HPHT synthesis/sintering at 5–8 GPa and 1350–1800 °C; grit is then shape-graded, coated (Ni/Ti) and bonded into resin, vitrified or electroplated wheels.

What surface finishes work on CBN?

Cutting edges are diamond-lapped or honed to a T-land/chamfer; abrasive grit is nickel- or titanium-clad to improve bond retention and heat transfer.

CBN chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Bstoichiometric BN, zincblende structure43 – 4443.6
Li/Mg/Ca (catalyst residue)nitride catalyst residues in HPHT grit; imparts amber/black colour0 – 10.3
AlN/AlB2 binder (PCBN-H only)sintering aid in high-content polycrystalline blanks5 – 1510
TiC/TiN binder (PCBN-L only)ceramic binder phase in low-content polycrystalline blanks35 – 5545
N≥ 56 (balance)—

CBN PCBN-L — frequently asked

What is CBN PCBN-L used for?

CBN PCBN-L is typically used for cutting tool inserts (PCBN), grinding wheel abrasive, honing hardened steel and high-speed machining of superalloys. In short: second-hardest known material; ferrous-safe superabrasive; hard-turning tool phase.

Is CBN PCBN-L easy to machine?

Not especially — machinability is rated not recommended (3/100, worse than 95% of ceramic grades). Not machinable by conventional means — shaped by diamond grinding/lapping, laser or wire-EDM (only conductive TiC/TiN- or metal-bonded PCBN is EDM-capable).

Can CBN PCBN-L be welded?

Not weldable; PCBN wafers are vacuum-brazed to WC-Co carbide substrates with Ag-Cu-Ti active filler below ~900 °C to avoid back-conversion to hBN.

What surface finishes work on CBN PCBN-L?

Cutting edges are diamond-lapped or honed to a T-land/chamfer; abrasive grit is nickel- or titanium-clad to improve bond retention and heat transfer.

Can CBN PCBN-L be formed, bent or molded?

Formed only by HPHT synthesis/sintering at 5–8 GPa and 1350–1800 °C; grit is then shape-graded, coated (Ni/Ti) and bonded into resin, vitrified or electroplated wheels.

What is the maximum service temperature of CBN PCBN-L?

CBN PCBN-L is rated for continuous use to about 1,100°C (2,012 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Engineered Materials Handbook, Vol. 4: Ceramics and Glasses — ASM International (1991)
  2. ASM Handbook Vol. 16: Machining — Superabrasives and PCBN tooling — ASM International (1989)
  3. PCBN grade and CBN abrasive technical data — Element Six (2023)
  4. CBN turning grade selection data (CB7015/CB7025 class) — Sandvik Coromant (2023)
  5. GB/T 23536 (Cubic boron nitride) — SAC/ (2009)
  6. Semiconductor and elastic properties of cubic boron nitride — Landolt-Börnstein / Ioffe compilations (2001)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.