Mechanical finishing & post-processing · finish comparison
Honing vs Surface Grinding
Honing and Surface Grinding are both mechanical finishing finishes; ground is the lower-cost option ($$$).
Honing
Mechanical finishing · $$$
Honing precision-finishes bores with expanding abrasive stones and a controlled cross-hatch.
Surface Grinding
Mechanical finishing · $$$ · instant quote
Surface grinding uses a bonded abrasive wheel to generate precise flat surfaces.
When to choose which
Choose Honed
Honed is the pick when its strengths below matter more than Ground's.
- Produces Ra about 0.1–0.8 µm (4–32 µin)
- Corrects bore roundness and straightness
- Creates oil-retaining cross-hatch
Choose Ground
Choose Ground when an external flat surface is being finished.
- Can hold about ±0.005 mm on suitable work
- Produces Ra about 0.2–1.6 µm (8–63 µin)
- Creates flat parallel mating faces
What the numbers say
- Ground is the lower-cost option ($$$).
Scores side by side
Each score is 0–100 against every finish in this catalog. Corrosion is derived from salt-spray test duration and surface hardness from the finish layer's Vickers hardness where a measured figure exists; a finish that leaves the base metal's own surface is not rated for hardness. Cosmetic, lubricity and cost are FabDigit's engineering assessment. Scores and typical figures are screening data, not matched side-by-side tests or service-life rankings; ASTM B117 is a controlled salt-fog method, not a field-life prediction.
| Score | Honed | Ground |
|---|---|---|
| Corrosion resistance | 0 Minimal | 0 Minimal |
| Surface hardness / wear | — — | — — |
| Cosmetic quality | 25 Low | 35 Fair |
| Lubricity | 45 Fair | 20 Low |
| Cost | 55 $$$ | 45 $$$ |
Key numbers
| Property | Honed | Ground |
|---|---|---|
| Thickness | 0 µm | 0 µm |
| Electrical | Unchanged | Unchanged |
| Relative cost | Premium ($$$) | Premium ($$$) |
| Added lead time | 2–7 working days | 2–7 working days |
| RoHS | Compliant | Compliant |
| Instant quote | On request | Yes |
Bold marks the side that is ahead on a row where more (or less, for cost and lead time) is better. Ranges are the typical specification window; the drawing call-out fixes the class.
Which materials take each finish
| Material family | Honed | Ground |
|---|---|---|
| Stainless Steel | Yes | Yes |
| Steel | Yes | Yes |
| Aluminum | With care | With care |
| Brass | With care | With care |
| Ceramic | — | With care |
| Copper Alloy | With care | With care |
| Magnesium Alloy | With care | With care |
| Nickel Alloy | With care | — |
| Titanium | With care | With care |
| Zinc Alloy | With care | With care |
Honed vs Ground — frequently asked
What is the difference between Honed and Ground?
Honing and Surface Grinding are both mechanical finishing finishes; ground is the lower-cost option ($$$).
When should I use Honed instead of Ground?
Conversely: choose Ground when an external flat surface is being finished.
Is Honed or Ground cheaper?
Ground is the lower-cost finish ($$$ against $$$ for Honed) among the finishes FabDigit quotes. Both are priced per part with a lot minimum; the exact figure appears on the instant quote once the part is uploaded.