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Precious Metal PdNi-M

Heat-treated state · default condition

M = thermomechanically controlled processed

Default stock condition for wrought Pd-20Ni strip, wire and foil that must be formed, drawn or welded.

High cost $$$$

Values for the M condition

Other PdNi tempers and conditions

PdNi is listed in 4 conditions; see the grade overview at PdNi.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Vacuum-melted ingot, grain or shot used as the Pd–Ni master-alloy addition for white gold and for remelting into mill products.22045015124 HB5 % IACS
MDefaultThis page
Thermomechanically controlled processed
Default stock condition for wrought Pd-20Ni strip, wire and foil that must be formed, drawn or welded.2505503076 HRB5.2 % IACS
Half hard
Choose when spring-back and stiffness are needed but some bend ductility must remain (contact springs, stamped strip).600750814 HRC5 % IACS
Full hard
Maximum strength and elastic limit for fine spring wire and contact blades; bending must be minimal.850950228 HRC4.9 % IACS

What is PdNi-M?

PdNi-M is PdNi heat treated to M — default stock condition for wrought Pd-20Ni strip, wire and foil that must be formed, drawn or welded. PdNi-M has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 81% of precious metal grades. Elongation at break is 30% and the elastic modulus is 140 GPa (20.3 Msi). PdNi-M has a density of 11.3 g/cm³ (0.408 lb/in³), heavier than 59% of precious metal grades. It melts at 1,275°C (2,327 °F).

Advantages

  • Stiff — 140 GPa (20.3 Msi), better than 85% of precious metal grades
  • High service temperature — 600°C (1,112 °F), better than 85% of precious metal grades
  • High strength — 250 MPa (36.3 ksi), better than 81% of precious metal grades

Limitations

  • Poor heat conductor — 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 96% of precious metal grades
  • Low electrical conductivity — 5.2 % IACS, worse than 95% of precious metal grades
  • Difficult to machine — 28/100, worse than 91% of precious metal grades

PdNi-M properties

Typical room-temperature values for PdNi-M; 10 are specific to this condition. Other listed values are PdNi reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

PdNi-M has a density of 11.3 g/cm³ (0.408 lb/in³), heavier than 59% of precious metal grades. It melts at 1,275°C (2,327 °F).

Density11.3 g/cm³0.41 lb/in³
Melting Point (Solidus)1,275°C2,327 °F
Liquidus Temperature1,305°C2,381 °F

Mechanical12

PdNi-M has a yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 81% of precious metal grades. Elongation at break is 30% and the elastic modulus is 140 GPa (20.3 Msi).

Elastic (Young's) Modulus140 GPa20.3 Msi
Shear Modulus53 GPa7.7 Msi
Bulk Modulus185 GPa26.8 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)550 MPa79.8 ksi
Yield Strength (0.2% offset)250 MPa36.3 ksi
Elongation at Break30%
Shear Strength350 MPa50.8 ksi
Fatigue Strength (Endurance Limit)220 MPa31.9 ksi
Hardness, Brinell133 HB
Hardness, Rockwell B76 HRB
Hardness, Vickers140 HV

Thermal6

PdNi-M is rated for continuous service to 600°C (1,112 °F). It conducts heat at 25 W/m·K (14.4 BTU/hr·ft·°F), worse than 96% of precious metal grades. Thermal expansion is 12.3 µm/m·K (6.83 µin/in·°F).

Thermal Conductivity25 W/m·K14.4 BTU/hr·ft·°F
Specific Heat Capacity285 J/kg·K0.07 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)12.3 µm/m·K6.8 µin/in·°F
Latent Heat of Fusion185 J/g79.5 BTU/lb
Max Service Temperature (continuous)600°C1,112 °F
Min Service Temperature-200°C-328 °F

Electrical3

PdNi-M conducts electricity at 5.2 % IACS, worse than 95% of precious metal grades.

Electrical Conductivity5.2 % IACS
Electrical Resistivity3.3×10⁻⁷ Ω·m13 µΩ·in
Magnetic Responseweakly magnetic

Chemical & Environmental3

Corrosion resistance is excellent (85/100), better than 61% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.2 V
Corrosion ResistanceExcellent85/100
Chemical Resistance SummaryResists atmospheric tarnish, sulphur, chlorides and most organic acids; attacked by aqua regia, hot concentrated nitric/sulphuric acid, ferric chloride and strong oxidising cyanide solutions; nickel component can be leached in acidic media through pores in thin deposits.

Sustainability4

Producing a kilogram of PdNi-M takes about 58,000 MJ of energy and emits 3,100 kg of CO₂ — more than 62% of precious metal grades. Typical recycled content is 40%.

Embodied Energy (primary production)58,000 MJ/kg2.49×10⁷ BTU/lb
Embodied Carbon (primary production)3,100 kg CO₂/kg
Embodied Water120,000 L/kg14,379 gal/lb
Typical Recycled Content40%

Manufacturability8

PdNi-M's machinability is poor (28/100, worse than 91% of precious metal grades); weldability good (60/100); formability very good (75/100).

MachinabilityPoor28/100
Machinability Rating (AISI 1212 = 100 %)25%
WeldabilityGood60/100
Formability (cold)Very good75/100
CastabilityGood55/100
Brazeability / SolderabilityVery good80/100
PolishabilityExcellent85/100
Anodizing Responsen/a — noble metal, not anodizable; finished by plating, bright electrodeposition or mechanical polishing

Common Calculations5

Specific Strength (UTS / density)calculated49 kN·m/kg
Specific Stiffness (E / density)calculated12.4 MN·m/kg
Modulus of Resiliencecalculated223 kJ/m³
Thermal Diffusivitycalculated7.8 mm²/s
Thermal Shock Resistance Indexcalculated8

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PdNi-M

Is PdNi easy to machine?

Gummy and strongly work-hardening — use sharp, polished-flute carbide or HSS tools, high rake, light constant feed, flood coolant, and capture all swarf/coolant for refining.

Can PdNi be welded?

Joins well by laser, micro-TIG and resistance welding under argon; avoid sulphur- and lead-bearing contaminants and prolonged air exposure above 600 °C which oxidises the nickel.

Can PdNi be formed, bent or molded?

Melted under vacuum/argon; cold-rollable and drawable with ~50 % reduction between anneals at 850–950 °C in inert or slightly reducing atmosphere.

What surface finishes work on PdNi?

Not anodizable; bright-electroplated 80/20 deposits over a nickel barrier are usually flash-gold topped (0.05–0.1 µm) to lower contact resistance, and the bulk alloy polishes to a bright white finish.

PdNi chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Pdnominal 80/20 grade; 60/40 and 75/25 Pd-Ni variants are also sold78 – 8280
Other (each)Pt, Rh, Fe, Cu, Ag residuals from refining≤ 0.05—
Other (total)≤ 0.15—
Ni≥ 18 (balance)—

PdNi-M — frequently asked

What is PdNi-M used for?

PdNi-M is typically used for white gold master alloy, electroplating anodes and electronic contacts. In short: strongest Pd alloy here; standard connector plating alloy; 600 °C service capability.

What is the yield strength of PdNi-M?

PdNi-M has a typical yield strength of 250 MPa (36.3 ksi) and a tensile strength of 550 MPa (79.8 ksi) — stronger than 81% of precious metal grades. Strength varies by condition: see the 4 listed tempers.

Is PdNi-M easy to machine?

Not especially — machinability is rated poor (28/100, worse than 91% of precious metal grades). Gummy and strongly work-hardening — use sharp, polished-flute carbide or HSS tools, high rake, light constant feed, flood coolant, and capture all swarf/coolant for refining.

Can PdNi-M be welded?

Yes — weldability is rated good (60/100). Joins well by laser, micro-TIG and resistance welding under argon; avoid sulphur- and lead-bearing contaminants and prolonged air exposure above 600 °C which oxidises the nickel.

What surface finishes work on PdNi-M?

Not anodizable; bright-electroplated 80/20 deposits over a nickel barrier are usually flash-gold topped (0.05–0.1 µm) to lower contact resistance, and the bulk alloy polishes to a bright white finish.

Can PdNi-M be formed, bent or molded?

Melted under vacuum/argon; cold-rollable and drawable with ~50 % reduction between anneals at 850–950 °C in inert or slightly reducing atmosphere.

What is the maximum service temperature of PdNi-M?

PdNi-M is rated for continuous use to about 600°C (1,112 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between PdNi-M and PdNi-H04?

M is the default condition — default stock condition for wrought Pd-20Ni strip, wire and foil that must be formed, drawn or welded. H04: maximum strength and elastic limit for fine spring wire and contact blades; bending must be minimal. Yield strength is 250 MPa in M versus 850 MPa in H04.

Sources

  1. ASTM B867 — Electrodeposited Coatings of Palladium-Nickel for Engineering Use — ASTM International (2020)
  2. ASTM B679 — Electrodeposited Coatings of Palladium for Engineering Use — ASTM International (2019)
  3. ASM Handbook Vol.2 — Properties and Selection: Nonferrous Alloys and Special-Purpose Materials (Precious Metals) — ASM International (1990)
  4. ASM Alloy Phase Diagrams Database — Ni–Pd system — ASM International (2016)
  5. Palladium and palladium alloy technical data — Johnson Matthey / Umicore (2022)
  6. Life cycle assessment of metals (Pd cumulative energy demand and GWP) — Nuss & Eckelman, PLoS ONE (2014)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.