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Precious Metal BAu-3 AS-BRAZED

Heat-treated state

UNS P00350

Reference condition for design allowables of joints made with BAu-3 on stainless/Ni-base substrates.

High cost $$$$

Values for the AS-BRAZED condition

What is BAu-3 AS-BRAZED?

BAu-3 AS-BRAZED is BAu-3 heat treated to AS-BRAZED — reference condition for design allowables of joints made with BAu-3 on stainless/Ni-base substrates. BAu-3 AS-BRAZED has a tensile strength of 400 MPa (58 ksi), stronger than 55% of precious metal grades. Elongation at break is 20% and the elastic modulus is 105 GPa (15.2 Msi). BAu-3 AS-BRAZED has a density of 11 g/cm³ (0.397 lb/in³), heavier than 58% of precious metal grades. It melts at 975°C (1,787 °F).

Advantages

  • High service temperature — 500°C (932 °F), better than 79% of precious metal grades

Limitations

  • Poor heat conductor — 50 W/m·K (28.9 BTU/hr·ft·°F), worse than 79% of precious metal grades
  • Limited formability — 70/100, worse than 78% of precious metal grades
  • Limited ductility — 20%, worse than 77% of precious metal grades
  • Low electrical conductivity — 11 % IACS, worse than 75% of precious metal grades

BAu-3 AS-BRAZED properties

Typical room-temperature values for BAu-3 AS-BRAZED; 2 are specific to this condition. Other listed values are BAu-3 reference data and may not represent this condition. Bars are the position among precious metal grades.

Physical3

BAu-3 AS-BRAZED has a density of 11 g/cm³ (0.397 lb/in³), heavier than 58% of precious metal grades. It melts at 975°C (1,787 °F).

Density11 g/cm³0.4 lb/in³
Melting Point (Solidus)975°C1,787 °F
Liquidus Temperature1,030°C1,886 °F

Mechanical8

BAu-3 AS-BRAZED has a tensile strength of 400 MPa (58 ksi), stronger than 55% of precious metal grades. Elongation at break is 20% and the elastic modulus is 105 GPa (15.2 Msi).

Elastic (Young's) Modulus105 GPa15.2 Msi
Shear Modulus40 GPa5.8 Msi
Bulk Modulus130 GPa18.9 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)400 MPa58 ksi
Elongation at Break20%
Shear Strength240 MPa34.8 ksi
Hardness, Vickers130 HV

Thermal6

BAu-3 AS-BRAZED is rated for continuous service to 500°C (932 °F). It conducts heat at 50 W/m·K (28.9 BTU/hr·ft·°F), worse than 79% of precious metal grades. Thermal expansion is 16.5 µm/m·K (9.17 µin/in·°F).

Thermal Conductivity50 W/m·K28.9 BTU/hr·ft·°F
Specific Heat Capacity295 J/kg·K0.07 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)16.5 µm/m·K9.2 µin/in·°F
Latent Heat of Fusion155 J/g66.6 BTU/lb
Max Service Temperature (continuous)500°C932 °F
Min Service Temperature-269°C-452 °F

Electrical3

BAu-3 AS-BRAZED conducts electricity at 11 % IACS, worse than 75% of precious metal grades.

Electrical Conductivity11 % IACS
Electrical Resistivity1.6×10⁻⁷ Ω·m6.3 µΩ·in
Magnetic Responsenon-magnetic (Ni fully in solid solution; no ferromagnetic phase)

Chemical & Environmental3

Corrosion resistance is very good (82/100), better than 53% of precious metal grades.

Galvanic Potential (seawater, vs SCE)0.05 V
Corrosion ResistanceVery good82/100
Chemical Resistance SummaryExcellent oxidation resistance and tarnish resistance in air, steam and most neutral media; attacked by aqua regia, hot nitric acid, ferric chloride, ammonia/cyanide solutions and sulfur-bearing atmospheres because of the copper and nickel content.

Sustainability4

Producing a kilogram of BAu-3 AS-BRAZED takes about 92,000 MJ of energy and emits 6,300 kg of CO₂ — more than 66% of precious metal grades. Typical recycled content is 60%.

Embodied Energy (primary production)92,000 MJ/kg3.96×10⁷ BTU/lb
Embodied Carbon (primary production)6,300 kg CO₂/kg
Embodied Water50,000 L/kg5,991 gal/lb
Typical Recycled Content60%

Manufacturability4

BAu-3 AS-BRAZED's formability very good (70/100).

Formability (cold)Very good70/100
CastabilityVery good75/100
Brazeability / SolderabilityExcellent95/100
PolishabilityExcellent85/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with BAu-3 AS-BRAZED

Is BAu-3 easy to machine?

Filler alloy is not a structural machining stock; wire/foil is cut, sheared or stamped, and joints are cleaned by light grinding only to avoid smearing the soft noble metal.

Can BAu-3 be welded?

Not a weldable structural alloy — it is a brazing filler; braze in vacuum, dry hydrogen or inert gas at about 1000–1090 °C with tight 0.03–0.08 mm joint clearance.

Can BAu-3 be formed, bent or molded?

Very ductile FCC alloy: readily drawn to fine wire, rolled to foil and stamped into rings/washers, with interstage annealing after heavy reductions.

What surface finishes work on BAu-3?

Joints need no plating; degrease and pickle base metals before brazing, and avoid sulfur-bearing fluxes or cutting oils that stain the Cu/Ni-bearing fillet.

BAu-3 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
AuUNS P0035034.5 – 35.535
Niimproves wetting, limits base-metal erosion2.5 – 3.53
Other (total)total of all other elements per AWS A5.8≤ 0.15
Cubalance

BAu-3 AS-BRAZED — frequently asked

What is BAu-3 AS-BRAZED used for?

BAu-3 AS-BRAZED is typically used for stainless steel and nickel-alloy brazing, electrical contact assemblies, instrument component joining and sensor housings. In short: best wetting on stainless; moderate melting range; silver-bearing, sulfur sensitive.

What is the tensile strength of BAu-3 AS-BRAZED?

BAu-3 AS-BRAZED has a typical tensile strength of 400 MPa (58 ksi) — stronger than 55% of precious metal grades.

Is BAu-3 AS-BRAZED easy to machine?

Filler alloy is not a structural machining stock; wire/foil is cut, sheared or stamped, and joints are cleaned by light grinding only to avoid smearing the soft noble metal.

Can BAu-3 AS-BRAZED be welded?

Not a weldable structural alloy — it is a brazing filler; braze in vacuum, dry hydrogen or inert gas at about 1000–1090 °C with tight 0.03–0.08 mm joint clearance.

What surface finishes work on BAu-3 AS-BRAZED?

Joints need no plating; degrease and pickle base metals before brazing, and avoid sulfur-bearing fluxes or cutting oils that stain the Cu/Ni-bearing fillet.

Can BAu-3 AS-BRAZED be formed, bent or molded?

Very ductile FCC alloy: readily drawn to fine wire, rolled to foil and stamped into rings/washers, with interstage annealing after heavy reductions.

What is the maximum service temperature of BAu-3 AS-BRAZED?

BAu-3 AS-BRAZED is rated for continuous use to about 500°C (932 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. AWS A5.8/A5.8M Specification for Filler Metals for Brazing and Braze Welding — American Welding Society (2019)
  2. ASM Handbook Vol. 6 — Welding, Brazing and Soldering (Brazing Filler Metals) — ASM International (1993)
  3. Gold-based brazing filler metal datasheets (Au-Cu-Ni family) — precious-metal brazing alloy producers (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.