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PU-FR-V0 V0-IM

Additive grade

V0-IM = impact-modified / tough flame-retardant grade

Use for snap-fits, drop-tested enclosures and battery covers where V-0 must be combined with ductility.

High cost $$$$

Values for the V0-IM condition

Other PU-FR-V0 grades and fills

PU-FR-V0 is listed in 7 conditions; see the grade overview at PU-FR-V0.

Compare all 7 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
Flexible flame-retardant elastomeric grade
Pick for FR gaskets, cable grommets, keypads and over-moulded soft-touch parts on electrical prototypes.—1225030 Shore D
V0-IMThis page
Impact-modified / tough flame-retardant grade
Use for snap-fits, drop-tested enclosures and battery covers where V-0 must be combined with ductility.36401876 Shore D
Halogen-free FR grade
Specify when halogen-free / low-smoke compliance is required alongside V-0 (rail, telecom, EU appliance programmes).4244584 Shore D
Black pigmented FR grade
Pick when the part must be black out of the mould (no paint) — e.g. connector housings, power-tool shells.4446682 Shore D
V0-STDDefault
Standard rigid ABS-like FR casting grade
Default choice for electrical enclosures and appliance housings needing V-0 at 1.5–3 mm with ABS-like stiffness.—48682 Shore D
Mineral / glass-filled flame-retardant grade
Choose for stiff, dimensionally stable FR housings and brackets where higher density and lower impact are acceptable.—50287 Shore D
High-heat flame-retardant casting grade
Use when the FR part sees 100–120 °C (lamp bases, power supplies, under-hood electrical prototypes); needs long oven post-cure.—553.585 Shore D

What is PU-FR-V0 V0-IM?

PU-FR-V0 V0-IM is PU-FR-V0 in the V0-IM grade — use for snap-fits, drop-tested enclosures and battery covers where V-0 must be combined with ductility. PU-FR-V0 V0-IM has a tensile strength of 40 MPa (5.8 ksi), weaker than 60% of polyurethane grades. Elongation at break is 18% and the elastic modulus is 1.9 GPa (0.276 Msi). PU-FR-V0 V0-IM has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 95% of polyurethane grades. Its glass-transition temperature is 85°C (185 °F). V0-STD is the default condition FabDigit quotes; V0-IM is available on request or by drawing note.

Advantages

  • Low moisture uptake — 0.25%, better than 93% of polyurethane grades
  • Conducts heat well — 0.23 W/m·K (0.133 BTU/hr·ft·°F), better than 90% of polyurethane grades

Limitations

  • Heavy — 1.55 g/cm³ (0.056 lb/in³), worse than 95% of polyurethane grades

PU-FR-V0 V0-IM properties

Typical room-temperature values for PU-FR-V0 V0-IM; 28 are specific to this condition. Other listed values are PU-FR-V0 reference data and may not represent this condition. Bars are the position among polyurethane grades.

Physical4

PU-FR-V0 V0-IM has a density of 1.55 g/cm³ (0.056 lb/in³), heavier than 95% of polyurethane grades. Its glass-transition temperature is 85°C (185 °F).

Density1.55 g/cm³0.06 lb/in³
Glass Transition (Tg)85°C185 °F
Water Absorption (24 h)0.25%
Water Absorption (Saturation)1.2%

Mechanical10

PU-FR-V0 V0-IM has a tensile strength of 40 MPa (5.8 ksi), weaker than 60% of polyurethane grades. Elongation at break is 18% and the elastic modulus is 1.9 GPa (0.276 Msi).

Elastic (Young's) Modulus1.9 GPa0.28 Msi
Poisson's Ratio0.39
Tensile Strength (Ultimate)40 MPa5.8 ksi
Elongation at Break18%
Compressive Strength62 MPa9 ksi
Flexural Strength60 MPa8.7 ksi
Flexural Modulus1.9 GPa0.28 Msi
Izod Impact, Notched90 J/m1.7 ft·lbf/in
Hardness, Shore D76 Shore D
Hardness, Rockwell M65 HRM

Thermal10

PU-FR-V0 V0-IM is rated for continuous service to 70°C (158 °F). It conducts heat at 0.23 W/m·K (0.133 BTU/hr·ft·°F), better than 90% of polyurethane grades. Thermal expansion is 80 µm/m·K (44.4 µin/in·°F).

Thermal Conductivity0.23 W/m·K0.13 BTU/hr·ft·°F
Specific Heat Capacity1,500 J/kg·K0.36 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)80 µm/m·K44.4 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-30°C-22 °F
Heat Deflection Temp. @ 0.45 MPa72°C162 °F
Heat Deflection Temp. @ 1.8 MPa58°C136 °F
Flammability (UL 94)V-0 at ≥3.0 mm (V-1 possible at 1.5 mm on some formulations)
Limiting Oxygen Index28%
Max Service Temperature (short-term)110°C230 °F

Electrical7

PU-FR-V0 V0-IM is an electrical insulator with a dielectric strength of 20 kV/mm (508 V/mil) and a resistivity of 1×10¹² Ω·m.

Electrical Resistivity1×10¹² Ω·m3.94×10¹⁹ µΩ·in
Dielectric Strength20 kV/mm508 V/mil
Dielectric Constant (1 MHz)3.8
Dissipation Factor (1 MHz)0.03
Volume Resistivity1×10¹⁴ Ω·cm
Surface Resistivity1×10¹⁴ Ω
Comparative Tracking Index (CTI)600 V

Chemical & Environmental3

Corrosion resistance is very good (70/100), worse than 74% of polyurethane grades. UV resistance is poor.

Corrosion ResistanceVery good70/100
UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryGood against water, dilute acids/alkalis, aliphatic hydrocarbons, oils and greases; attacked by strong acids/bases, ketones, esters, chlorinated solvents and hot water/steam (hydrolysis of ester-based systems).

Sustainability4

Producing a kilogram of PU-FR-V0 V0-IM takes about 100 MJ of energy and emits 5.2 kg of CO₂ — less than 83% of polyurethane grades. Typical recycled content is 0%.

Embodied Energy (primary production)100 MJ/kg42,992 BTU/lb
Embodied Carbon (primary production)5.2 kg CO₂/kg
Embodied Water250 L/kg30 gal/lb
Typical Recycled Content0%

Manufacturability6

PU-FR-V0 V0-IM's machinability is very good (70/100, better than 71% of polyurethane grades); weldability not recommended (0/100); formability not recommended (12/100).

MachinabilityVery good70/100
WeldabilityNot recommended0/100
Formability (cold)Not recommended12/100
PolishabilityVery good70/100
Mold Shrinkage0.4%
Mold Temperature (typ.)65°C149 °F

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with PU-FR-V0 V0-IM

Is PU-FR-V0 easy to machine?

Machines and drills easily with sharp carbide tools and vacuum extraction, but ATH filler is abrasive and the dust must be captured; avoid heat build-up which softens the surface.

Can PU-FR-V0 be welded?

Thermoset — cannot be welded; join with two-part PU or epoxy adhesive, or cast-in inserts.

Can PU-FR-V0 be formed, bent or molded?

Degas both components, mix and pour under vacuum into silicone moulds at 40–50 °C; short pot life (2–5 min) and high filler viscosity demand fast pouring and 60–70 °C oven post-cure for full FR and HDT properties.

What surface finishes work on PU-FR-V0?

Sands and primes well; paint or soft-touch coat for colour and UV protection, since aromatic MDI systems yellow in sunlight; texture is replicated directly from the silicone mould.

PU-FR-V0 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
polyol (polyether/polyester blend, B-sidresin side incl. catalyst, defoamer, pigment35 – 5545
aluminium trihydrate (ATH) flame retardaprimary halogen-free FR/smoke suppressant10 – 3018
phosphorus flame retardant (phosphate/phgas- and condensed-phase synergist2 – 84
mineral filler / pigmentTiO₂, talc, carbon black depending on colour0 – 52
MDI-based polyisocyanate prepolymer (A-saromatic MDI; yellowing under UV≥ 25 (balance)—

PU-FR-V0 V0-IM — frequently asked

What is PU-FR-V0 V0-IM used for?

PU-FR-V0 V0-IM is typically used for electrical enclosure prototypes, appliance housings, connector housings and safety-critical casings. In short: UL94 V0 cast PU; flame-retardant enclosure prototypes; filled, higher-density PU.

What is the tensile strength of PU-FR-V0 V0-IM?

PU-FR-V0 V0-IM has a typical tensile strength of 40 MPa (5.8 ksi) — weaker than 60% of polyurethane grades. Strength varies by condition: see the 7 listed tempers.

Is PU-FR-V0 V0-IM easy to machine?

Yes — machinability is rated very good (70/100, better than 71% of polyurethane grades). Machines and drills easily with sharp carbide tools and vacuum extraction, but ATH filler is abrasive and the dust must be captured; avoid heat build-up which softens the surface.

Can PU-FR-V0 V0-IM be welded?

Not readily — weldability is rated not recommended (0/100). Thermoset — cannot be welded; join with two-part PU or epoxy adhesive, or cast-in inserts.

What surface finishes work on PU-FR-V0 V0-IM?

Sands and primes well; paint or soft-touch coat for colour and UV protection, since aromatic MDI systems yellow in sunlight; texture is replicated directly from the silicone mould.

Can PU-FR-V0 V0-IM be formed, bent or molded?

Degas both components, mix and pour under vacuum into silicone moulds at 40–50 °C; short pot life (2–5 min) and high filler viscosity demand fast pouring and 60–70 °C oven post-cure for full FR and HDT properties.

What is the maximum service temperature of PU-FR-V0 V0-IM?

PU-FR-V0 V0-IM is rated for continuous use to about 70°C (158 °F), and briefly to 110°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between PU-FR-V0 V0-STD and PU-FR-V0 V0-BK?

V0-STD is the default condition — default choice for electrical enclosures and appliance housings needing V-0 at 1.5–3 mm with ABS-like stiffness. V0-BK: pick when the part must be black out of the mould (no paint) — e.g. connector housings, power-tool shells.

Sources

  1. PX5620 flame-retardant polyurethane casting system TDS — Axson Technologies / Sika (2021)
  2. F-series FR vacuum casting resins technical data — Axson Technologies (2020)
  3. UL 94 — Tests for Flammability of Plastic Materials for Parts in Devices and Appliances — UL Solutions (2023)
  4. ISO 527 / ISO 178 / ISO 75 plastics test methods — ISO (2019)
  5. Engineered Materials Handbook Vol. 2: Engineering Plastics (polyurethane thermosets) — ASM International (1988)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.