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Magnesium Alloy ZM21-H24

Temper

ASTM ZM21 · EN MgZn2Mn1 · ISO ISO-WD32350

H24 = strain hardened and partially annealed, half hard

Standard structural sheet temper: higher yield strength and stiffness-per-gauge with usable warm formability.

High cost $$$$

Values for the H24 condition

Other ZM21 tempers and conditions

ZM21 is listed in 3 conditions; see the grade overview at ZM21.

Compare all 3 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
ODefault
Annealed
Pick for maximum room-temperature and warm press formability — deep drawn, stretch-formed or bent panels.1402401945 HB29 % IACS
As fabricated
Default condition for extrusions and forgings where no post-work thermal treatment is applied.1602501350 HB28 % IACS
H24This page
Strain hardened and partially annealed, half hard
Standard structural sheet temper: higher yield strength and stiffness-per-gauge with usable warm formability.195265958 HB27 % IACS

What is ZM21-H24?

ZM21-H24 is ZM21 in the H24 temper — standard structural sheet temper: higher yield strength and stiffness-per-gauge with usable warm formability. ZM21-H24 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 82% of magnesium alloy grades. Elongation at break is 9% and the elastic modulus is 45 GPa (6.53 Msi). ZM21-H24 has a density of 1.78 g/cm³ (0.0643 lb/in³), lighter than 78% of magnesium alloy grades. It melts at 605°C (1,121 °F). O is the default condition FabDigit quotes; H24 is available on request or by drawing note.

Advantages

  • Conducts heat well — 125 W/m·K (72.2 BTU/hr·ft·°F), better than 91% of magnesium alloy grades
  • High strength — 195 MPa (28.3 ksi), better than 82% of magnesium alloy grades
  • High electrical conductivity — 27 % IACS, better than 80% of magnesium alloy grades

Limitations

  • Limited service temperature — 100°C (212 °F), worse than 99% of magnesium alloy grades
  • High embodied carbon — 37 kg CO₂/kg, worse than 94% of magnesium alloy grades

ZM21-H24 properties

Typical room-temperature values for ZM21-H24; 39 are specific to this condition. Other listed values are ZM21 reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

ZM21-H24 has a density of 1.78 g/cm³ (0.0643 lb/in³), lighter than 78% of magnesium alloy grades. It melts at 605°C (1,121 °F).

Density1.78 g/cm³0.06 lb/in³
Melting Point (Solidus)605°C1,121 °F
Liquidus Temperature645°C1,193 °F

Mechanical14

ZM21-H24 has a yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 82% of magnesium alloy grades. Elongation at break is 9% and the elastic modulus is 45 GPa (6.53 Msi).

Elastic (Young's) Modulus45 GPa6.5 Msi
Shear Modulus17 GPa2.5 Msi
Bulk Modulus45 GPa6.5 Msi
Poisson's Ratio0.35
Tensile Strength (Ultimate)265 MPa38.4 ksi
Yield Strength (0.2% offset)195 MPa28.3 ksi
Elongation at Break9%
Compressive Strength300 MPa43.5 ksi
Shear Strength145 MPa21 ksi
Fatigue Strength (Endurance Limit)120 MPa17.4 ksi
Fracture Toughness (K_IC)15 MPa·√m13.7 ksi·√in
Charpy V-Notch Impact (RT)4 J3 ft·lbf
Hardness, Brinell58 HB
Hardness, Vickers62 HV

Thermal6

ZM21-H24 is rated for continuous service to 100°C (212 °F). It conducts heat at 125 W/m·K (72.2 BTU/hr·ft·°F), better than 91% of magnesium alloy grades. Thermal expansion is 26 µm/m·K (14.4 µin/in·°F).

Thermal Conductivity125 W/m·K72.2 BTU/hr·ft·°F
Specific Heat Capacity1,020 J/kg·K0.24 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26 µm/m·K14.4 µin/in·°F
Latent Heat of Fusion370 J/g159 BTU/lb
Max Service Temperature (continuous)100°C212 °F
Min Service Temperature-100°C-148 °F

Electrical3

ZM21-H24 conducts electricity at 27 % IACS, better than 80% of magnesium alloy grades.

Electrical Conductivity27 % IACS
Electrical Resistivity6.4×10⁻⁸ Ω·m2.52 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (25/100), better than 64% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.55 V
Corrosion ResistancePoor25/100
Chemical Resistance SummaryStable in dry atmospheres and alkaline media; rapid attack by chloride solutions and acids — protective coating mandatory outdoors.

Sustainability4

Producing a kilogram of ZM21-H24 takes about 355 MJ of energy and emits 37 kg of CO₂ — more than 85% of magnesium alloy grades. Typical recycled content is 30%.

Embodied Energy (primary production)355 MJ/kg152,623 BTU/lb
Embodied Carbon (primary production)37 kg CO₂/kg
Embodied Water500 L/kg59.9 gal/lb
Typical Recycled Content30%

Manufacturability8

ZM21-H24's machinability is excellent (95/100, better than 54% of magnesium alloy grades); weldability good (65/100); formability poor (25/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)300%
WeldabilityGood65/100
Formability (cold)Poor25/100
CastabilityFair35/100
Brazeability / SolderabilityPoor25/100
PolishabilityGood60/100
Anodizing Responsen/a — magnesium requires HAE/Dow-17 or PEO conversion coatings rather than aluminium-type anodizing

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with ZM21-H24

Is ZM21 easy to machine?

Machines faster than any other structural metal — sharp tools, high speed, generous rake, no coolant mist on fine chips; collect and keep dry chips away from water and sparks (fire risk).

Can ZM21 be welded?

Aluminium-free chemistry gives good TIG/MIG weldability with ZM21 or AZ61/AZ92 filler; use argon, clean oxide, preheat thick sections and stress relieve to avoid distortion.

Can ZM21 be formed, bent or molded?

Cold-bend on generous radii only (≥5t); best results warm-forming at 200–300 °C where elongation exceeds 40 % — O temper for deep draws, H24 for shallow forms and rollforming.

What surface finishes work on ZM21?

Chromate-free conversion coating (ASTM D1732) or Mg anodize (HAE/Dow 17/PEO) plus epoxy primer and topcoat; never leave bare in humid or salt service and insulate all steel/CFRP joints.

ZM21 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Znprincipal solid-solution strengthener1.75 – 2.52
Mniron control and corrosion improvement0.6 – 1.41
Alimpurity limit≤ 0.05—
Siimpurity limit≤ 0.05—
Cuimpurity limit≤ 0.05—
Fecritical for corrosion≤ 0.01—
Nicritical for corrosion≤ 0.01—
Others (each)total 0.30 max≤ 0.05—
Mgbalance—

ZM21-H24 — frequently asked

What is ZM21-H24 used for?

ZM21-H24 is typically used for sheet stampings, extruded sections and formed components. In short: best-welding wrought magnesium; aluminium-free Zn-Mn sheet alloy; good warm formability.

What is the yield strength of ZM21-H24?

ZM21-H24 has a typical yield strength of 195 MPa (28.3 ksi) and a tensile strength of 265 MPa (38.4 ksi) — stronger than 82% of magnesium alloy grades. Strength varies by condition: see the 3 listed tempers.

Is ZM21-H24 easy to machine?

Yes — machinability is rated excellent (95/100, better than 54% of magnesium alloy grades). Machines faster than any other structural metal — sharp tools, high speed, generous rake, no coolant mist on fine chips; collect and keep dry chips away from water and sparks (fire risk).

Can ZM21-H24 be welded?

Yes — weldability is rated good (65/100). Aluminium-free chemistry gives good TIG/MIG weldability with ZM21 or AZ61/AZ92 filler; use argon, clean oxide, preheat thick sections and stress relieve to avoid distortion.

What surface finishes work on ZM21-H24?

Chromate-free conversion coating (ASTM D1732) or Mg anodize (HAE/Dow 17/PEO) plus epoxy primer and topcoat; never leave bare in humid or salt service and insulate all steel/CFRP joints.

Can ZM21-H24 be formed, bent or molded?

Cold-bend on generous radii only (≥5t); best results warm-forming at 200–300 °C where elongation exceeds 40 % — O temper for deep draws, H24 for shallow forms and rollforming.

What is the maximum service temperature of ZM21-H24?

ZM21-H24 is rated for continuous use to about 100°C (212 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between ZM21-O and ZM21-H24?

O is the default condition — pick for maximum room-temperature and warm press formability — deep drawn, stretch-formed or bent panels. H24: standard structural sheet temper: higher yield strength and stiffness-per-gauge with usable warm formability. Yield strength is 140 MPa in O versus 195 MPa in H24.

Sources

  1. ISO 3116 — Magnesium and magnesium alloys, wrought products (MgZn2Mn1 / WD32350) — ISO (2019)
  2. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)
  3. ASM Handbook, Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  4. Wrought magnesium sheet and extrusion alloy data (ZM21/AZ31B) — Magnesium Elektron / Luxfer MEL Technologies (2021)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.