FabDigitFabDigit

Magnesium Alloy WE54-T6

Temper · default condition

ASTM WE54 · UNS M18410 · EN MC95310, MgY5RE4Zr

T6 = solution heat treated and artificially aged

Standard supply condition for WE54A castings — peak strength and creep resistance to ~300 °C.

High cost $$$$

Values for the T6 condition

Other WE54 tempers and conditions

WE54 is listed in 4 conditions; see the grade overview at WE54.

Compare all 4 conditionsHide
Condition · open for datasheetBest forYield MPaTensile MPaElong. %HardnessConductivity
As fabricated
Only for non-structural or trial castings; RE precipitation strength is not developed.120180365 HB11 % IACS
Cooled from hot working and artificially aged
Cost-reduced route for thin-wall permanent-mould parts where full T6 distortion control is unwanted.1602252.578 HB11.3 % IACS
T6DefaultThis page
Solution heat treated and artificially aged
Standard supply condition for WE54A castings — peak strength and creep resistance to ~300 °C.200270485 HB11.5 % IACS
Extruded / forged and aged
Rare wrought form (bar/forging) when higher ductility than the casting is needed; availability is limited.220310890 HB12 % IACS

What is WE54-T6?

WE54-T6 is WE54 in the T6 temper — standard supply condition for WE54A castings — peak strength and creep resistance to ~300 °C. WE54-T6 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 88% of magnesium alloy grades. Elongation at break is 4% and the elastic modulus is 44 GPa (6.38 Msi). WE54-T6 has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 95% of magnesium alloy grades. It melts at 545°C (1,013 °F).

Advantages

  • Good corrosion resistance — 32/100, better than 96% of magnesium alloy grades
  • High service temperature — 250°C (482 °F), better than 93% of magnesium alloy grades
  • High strength — 200 MPa (29 ksi), better than 88% of magnesium alloy grades

Limitations

  • High embodied carbon — 45 kg CO₂/kg, worse than 100% of magnesium alloy grades
  • Poor heat conductor — 51 W/m·K (29.5 BTU/hr·ft·°F), worse than 97% of magnesium alloy grades
  • Low electrical conductivity — 11.5 % IACS, worse than 92% of magnesium alloy grades

WE54-T6 properties

Typical room-temperature values for WE54-T6; 20 are specific to this condition. Other listed values are WE54 reference data and may not represent this condition. Bars are the position among magnesium alloy grades.

Physical3

WE54-T6 has a density of 1.85 g/cm³ (0.0668 lb/in³), heavier than 95% of magnesium alloy grades. It melts at 545°C (1,013 °F).

Density1.85 g/cm³0.07 lb/in³
Melting Point (Solidus)545°C1,013 °F
Liquidus Temperature640°C1,184 °F

Mechanical14

WE54-T6 has a yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 88% of magnesium alloy grades. Elongation at break is 4% and the elastic modulus is 44 GPa (6.38 Msi).

Elastic (Young's) Modulus44 GPa6.4 Msi
Shear Modulus17 GPa2.5 Msi
Bulk Modulus32 GPa4.6 Msi
Poisson's Ratio0.27
Tensile Strength (Ultimate)270 MPa39.2 ksi
Yield Strength (0.2% offset)200 MPa29 ksi
Elongation at Break4%
Compressive Strength200 MPa29 ksi
Shear Strength155 MPa22.5 ksi
Fatigue Strength (Endurance Limit)105 MPa15.2 ksi
Fracture Toughness (K_IC)14 MPa·√m12.7 ksi·√in
Charpy V-Notch Impact (RT)3 J2.2 ft·lbf
Hardness, Brinell85 HB
Hardness, Vickers90 HV

Thermal6

WE54-T6 is rated for continuous service to 250°C (482 °F). It conducts heat at 51 W/m·K (29.5 BTU/hr·ft·°F), worse than 97% of magnesium alloy grades. Thermal expansion is 26.7 µm/m·K (14.8 µin/in·°F).

Thermal Conductivity51 W/m·K29.5 BTU/hr·ft·°F
Specific Heat Capacity960 J/kg·K0.23 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)26.7 µm/m·K14.8 µin/in·°F
Latent Heat of Fusion370 J/g159 BTU/lb
Max Service Temperature (continuous)250°C482 °F
Min Service Temperature-196°C-321 °F

Electrical3

WE54-T6 conducts electricity at 11.5 % IACS, worse than 92% of magnesium alloy grades.

Electrical Conductivity11.5 % IACS
Electrical Resistivity1.5×10⁻⁷ Ω·m5.91 µΩ·in
Magnetic Responsenon-magnetic

Chemical & Environmental3

Corrosion resistance is poor (32/100), better than 96% of magnesium alloy grades.

Galvanic Potential (seawater, vs SCE)-1.6 V
Corrosion ResistancePoor32/100
Chemical Resistance SummaryGood in dry air and neutral organics; attacked rapidly by chloride solutions, acids and by galvanic contact with steel/Cu/Ni fasteners — always chromate/anodize (Keronite/Tagnite) and isolate joints.

Sustainability4

Producing a kilogram of WE54-T6 takes about 400 MJ of energy and emits 45 kg of CO₂ — more than 98% of magnesium alloy grades. Typical recycled content is 15%.

Embodied Energy (primary production)400 MJ/kg171,969 BTU/lb
Embodied Carbon (primary production)45 kg CO₂/kg
Embodied Water800 L/kg95.9 gal/lb
Typical Recycled Content15%

Manufacturability8

WE54-T6's machinability is excellent (95/100, better than 54% of magnesium alloy grades); weldability very good (70/100); formability poor (15/100).

MachinabilityExcellent95/100
Machinability Rating (AISI 1212 = 100 %)400%
WeldabilityVery good70/100
Formability (cold)Poor15/100
CastabilityVery good70/100
Brazeability / SolderabilityPoor20/100
PolishabilityGood55/100
Anodizing Responsen/a for sulfuric anodize — use magnesium-specific conversion/plasma-electrolytic coatings (chromate MIL-M-3171, Tagnite, Keronite); response is good and standard practice for service parts.

Common Calculations5

Specific Strength (UTS / density)calculated146 kN·m/kg
Specific Stiffness (E / density)calculated23.8 MN·m/kg
Modulus of Resiliencecalculated455 kJ/m³
Thermal Diffusivitycalculated28.7 mm²/s
Thermal Shock Resistance Indexcalculated12

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with WE54-T6

Is WE54 easy to machine?

Machines very freely at high speed with sharp carbide tools and no coolant mist that can ignite fines — collect chips wet-free and keep a class-D extinguisher at the machine.

Can WE54 be welded?

TIG/plasma weldable with matching WE54 or WE43 filler under argon; re-solution treat and re-age after welding to restore properties near the fusion zone.

Can WE54 be formed, bent or molded?

Primarily a sand/investment/permanent-mould casting alloy — melt under SF6-free cover gas, avoid Zr fade, and hot-work only above ~350 °C if wrought forms are needed.

What surface finishes work on WE54?

Never bare in service: chromate/fluoride conversion coat (MIL-DTL-5541 equivalent for Mg) or plasma electrolytic oxidation, then epoxy primer; isolate all steel/aluminium fasteners to avoid galvanic attack.

WE54 chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
Yyttrium, principal strengthener4.75 – 5.55.25
Nd1.5 – 21.75
REheavy rare earths (Gd, Dy, Er, Yb) other than Y and Nd1 – 21.5
Zrgrain refiner, 0.40 % min0.4 – 10.5
Zn≤ 0.2—
Li≤ 0.2—
Cu≤ 0.03—
Feimpurity limit for corrosion control≤ 0.01—
Niimpurity limit for corrosion control≤ 0.01—
Mgbalance—

WE54-T6 — frequently asked

What is WE54-T6 used for?

WE54-T6 is typically used for aerospace gearbox and transmission housings, helicopter rotor components, missile guidance housings and high-temperature engine brackets. In short: highest-strength WE magnesium; hot strength above WE43; aerospace-qualified casting alloy.

What is the yield strength of WE54-T6?

WE54-T6 has a typical yield strength of 200 MPa (29 ksi) and a tensile strength of 270 MPa (39.2 ksi) — stronger than 88% of magnesium alloy grades. Strength varies by condition: see the 4 listed tempers.

Is WE54-T6 easy to machine?

Yes — machinability is rated excellent (95/100, better than 54% of magnesium alloy grades). Machines very freely at high speed with sharp carbide tools and no coolant mist that can ignite fines — collect chips wet-free and keep a class-D extinguisher at the machine.

Can WE54-T6 be welded?

Yes — weldability is rated very good (70/100). TIG/plasma weldable with matching WE54 or WE43 filler under argon; re-solution treat and re-age after welding to restore properties near the fusion zone.

What surface finishes work on WE54-T6?

Never bare in service: chromate/fluoride conversion coat (MIL-DTL-5541 equivalent for Mg) or plasma electrolytic oxidation, then epoxy primer; isolate all steel/aluminium fasteners to avoid galvanic attack.

Can WE54-T6 be formed, bent or molded?

Primarily a sand/investment/permanent-mould casting alloy — melt under SF6-free cover gas, avoid Zr fade, and hot-work only above ~350 °C if wrought forms are needed.

What is the maximum service temperature of WE54-T6?

WE54-T6 is rated for continuous use to about 250°C (482 °F). Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

What is the difference between WE54-T6 and WE54-F?

T6 is the default condition — standard supply condition for WE54A castings — peak strength and creep resistance to ~300 °C. F: only for non-structural or trial castings; RE precipitation strength is not developed. Yield strength is 200 MPa in T6 versus 120 MPa in F.

Sources

  1. ASTM B80 — Magnesium-Alloy Sand Castings — ASTM International (2015)
  2. ASTM B199 — Magnesium-Alloy Permanent Mold Castings — ASTM International (2019)
  3. Elektron WE54 alloy datasheet — Magnesium Elektron / Luxfer MEL Technologies (2020)
  4. ASM Handbook Vol. 2 — Properties and Selection: Nonferrous Alloys — ASM International (1990)
  5. ASM Specialty Handbook: Magnesium and Magnesium Alloys — ASM International (1999)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.