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Magnesium Alloy WE54 EXT-T5 vs WE54-T6

Magnesium Alloy · WE54 temper comparison

WE54 EXT-T5 and WE54-T6 are two conditions of the same magnesium alloy grade, WE54: EXT-T5 (extruded / forged and aged) versus T6 (solution heat treated and artificially aged). The chemistry is identical, so every difference below comes from the condition. WE54 EXT-T5 is the stronger of the two: yield strength 220 MPa (31.9 ksi) against 200 MPa (29 ksi) for WE54-T6, about 10% more; tensile strength follows at 310 MPa (45 ksi) vs 270 MPa (39.2 ksi). WE54 EXT-T5 is the more ductile: elongation 8% versus 4% for WE54-T6, and WE54 EXT-T5 is harder (90 HB vs 85 HB).

WE54 EXT-T5Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

WE54 EXT-T5 vs WE54-T6: properties

WE54 EXT-T5WE54-T6

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Tensile Strength (Ultimate)

310 MPa45 ksi
270 MPa39.2 ksi

Yield Strength (0.2% offset)

220 MPa31.9 ksi
200 MPa29 ksi

Elongation at Break

8%
4%

Compressive Strength

210 MPa30.5 ksi
200 MPa29 ksi

Shear Strength

175 MPa25.4 ksi
155 MPa22.5 ksi

Fatigue Strength (Endurance Limit)

125 MPa18.1 ksi
105 MPa15.2 ksi

Fracture Toughness (K_IC)

16 MPa·√m14.6 ksi·√in
14 MPa·√m12.7 ksi·√in

Charpy V-Notch Impact (RT)

5 J3.7 ft·lbf
3 J2.2 ft·lbf

Hardness, Brinell

90 HB
85 HB

Hardness, Vickers

95 HV
90 HV

Same in both: Elastic (Young's) Modulus 44 GPa6.4 Msi · Shear Modulus 17 GPa2.5 Msi · Bulk Modulus 32 GPa4.6 Msi · Poisson's Ratio 0.27

Physical

Density and transition temperatures.

Same in both: Density 1.85 g/cm³0.07 lb/in³ · Melting Point (Solidus) 545°C1,013 °F · Liquidus Temperature 640°C1,184 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

52 W/m·K30 BTU/hr·ft·°F
51 W/m·K29.5 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 960 J/kg·K0.23 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 26.7 µm/m·K14.8 µin/in·°F · Latent Heat of Fusion 370 J/g159 BTU/lb · Max Service Temperature (continuous) 250°C482 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Conductivity

12 % IACS
11.5 % IACS

Electrical Resistivity

1.45×10⁻⁷ Ω·m5.71 µΩ·in
1.5×10⁻⁷ Ω·m5.91 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

33 / 100
32 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -1.6 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Formability (cold)

20 / 100
15 / 100

Same in both: Machinability 95 / 100 · Machinability Rating (AISI 1212 = 100 %) 400% · Weldability 70 / 100 · Castability 70 / 100 · Brazeability / Solderability 20 / 100 · Polishability 55 / 100

Sustainability

Primary-production footprint per kilogram.

Same in both: Embodied Energy (primary production) 400 MJ/kg171,969 BTU/lb · Embodied Carbon (primary production) 45 kg CO₂/kg · Embodied Water 800 L/kg95.9 gal/lb · Typical Recycled Content 15%

Strength versus weight

Yield strength against density for every magnesium alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

701001502001.41.51.61.71.8Density (g/cm³)Yield strength (MPa) — log scaleWE54

WE54 EXT-T5 vs WE54-T6 — frequently asked

Is WE54 EXT-T5 stronger than WE54-T6?

Yes. WE54 EXT-T5 has a typical yield strength of 220 MPa (31.9 ksi) against 200 MPa (29 ksi) for WE54-T6 — about 10% more. Tensile strength is 310 MPa (45 ksi) vs 270 MPa (39.2 ksi).

Which condition does FabDigit quote by default, EXT-T5 or T6?

T6 is the default WE54 condition in the FabDigit quote flow. The other condition is available on request or by drawing note — specify it in the material field or the part notes and the quote is priced for it.

When should I choose WE54 EXT-T5 over WE54-T6?

Pick WE54 EXT-T5 when strength drives the design, or when the part is bent, formed or impact-loaded.

Ready to make it?

Upload a CAD file and FabDigit prices the part in WE54 EXT-T5 and WE54-T6 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.