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SAN Foam Core M130

Grade

also Core-Cell

M130 = 130 kg/m³ marine SAN foam

For highly loaded bottom panels, bulkhead intersections and transition zones near hard points.

High cost $$$$

Values for the M130 condition

Other SAN Foam Core grades and fills

SAN Foam Core is listed in 8 conditions; see the grade overview at SAN Foam Core.

Compare all 8 grades and fillsHide
Grade · open for datasheetBest forYield MPaTensile MPaElong. %Hardness
60 kg/m³ marine SAN foam
Lightest structural grade for lightly loaded decks, interior panels and weight-critical racing structures.—1——
M80Default
80 kg/m³ marine SAN foam
The default hull and deck core density: best balance of shear toughness, weight and resin uptake for infusion.—2——
Solution annealed
Legacy/general-purpose Corecell A-Foam family for production boats and panels where cost matters more than peak toughness.—28—
S-series
Pick when maximum shear elongation and impact/slamming energy absorption are required (racing hulls, ice-class panels).—28—
100 kg/m³ marine SAN foam
Higher-density core for slamming areas, bottom panels and locally loaded zones.—2——
T-series
Use for composite tooling and any laminate that must be post-cured well above standard marine-core limits.—25—
M130This page
130 kg/m³ marine SAN foam
For highly loaded bottom panels, bulkhead intersections and transition zones near hard points.—3——
200 kg/m³ high-density SAN foam
Insert-grade density for hard points, engine beds, fastener bosses and heavily compressed zones.—4——

What is SAN Foam Core M130?

SAN Foam Core M130 is SAN Foam Core in the M130 grade — for highly loaded bottom panels, bulkhead intersections and transition zones near hard points. SAN Foam Core M130 has a tensile strength of 3 MPa (0.421 ksi), weaker than 89% of composite grades. The elastic modulus is 0.12 GPa (0.0171 Msi). SAN Foam Core M130 has a density of 0.14 g/cm³ (0.005 lb/in³), lighter than 84% of composite grades. Its glass-transition temperature is 105°C (221 °F). M80 is the default condition FabDigit quotes; M130 is available on request or by drawing note.

Advantages

  • Easy to machine — 88/100, better than 93% of composite grades
  • Lightweight — 0.14 g/cm³ (0.005 lb/in³), better than 84% of composite grades
  • Low embodied carbon — 4.5 kg CO₂/kg, better than 79% of composite grades

Limitations

  • Limited service temperature — 70°C (158 °F), worse than 98% of composite grades
  • Low stiffness — 0.12 GPa (0.0171 Msi), worse than 91% of composite grades
  • Poor heat conductor — 0.04 W/m·K (0.0243 BTU/hr·ft·°F), worse than 90% of composite grades
  • Degrades in UV without stabilisers — 25/100, worse than 86% of composite grades

SAN Foam Core M130 properties

Typical room-temperature values for SAN Foam Core M130; 10 are specific to this condition. Other listed values are SAN Foam Core reference data and may not represent this condition. Bars are the position among composite grades.

Physical3

SAN Foam Core M130 has a density of 0.14 g/cm³ (0.005 lb/in³), lighter than 84% of composite grades. Its glass-transition temperature is 105°C (221 °F).

Density0.14 g/cm³0 lb/in³
Glass Transition (Tg)105°C221 °F
Water Absorption (24 h)0.2%

Mechanical7

SAN Foam Core M130 has a tensile strength of 3 MPa (0.421 ksi), weaker than 89% of composite grades. The elastic modulus is 0.12 GPa (0.0171 Msi).

Elastic (Young's) Modulus0.12 GPa0.02 Msi
Shear Modulus0.04 GPa0.01 Msi
Poisson's Ratio0.3
Tensile Strength (Ultimate)3 MPa0.42 ksi
Compressive Strength2 MPa0.31 ksi
Compressive Modulus0.13 GPa0.02 Msi
Shear Strength2 MPa0.27 ksi

Thermal8

SAN Foam Core M130 is rated for continuous service to 70°C (158 °F). It conducts heat at 0.04 W/m·K (0.0243 BTU/hr·ft·°F), worse than 90% of composite grades. Thermal expansion is 60 µm/m·K (33.3 µin/in·°F).

Thermal Conductivity0.04 W/m·K0.02 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)60 µm/m·K33.3 µin/in·°F
Max Service Temperature (continuous)70°C158 °F
Min Service Temperature-60°C-76 °F
Flammability (UL 94)HB-class behaviour; standard marine grades are not fire-retardant and are not UL 94 V-rated
Limiting Oxygen Index19%
Max Service Temperature (short-term)90°C194 °F

Electrical2

Dielectric Constant (1 MHz)1.08
Volume Resistivity1×10¹⁶ Ω·cm

Chemical & Environmental2

UV resistance is poor.

UV / Weathering ResistancePoor25/100
Chemical Resistance SummaryStable in styrenated polyester/vinylester and epoxy systems, water, dilute acids/alkalis and alcohols; attacked or dissolved by ketones (MEK, acetone), esters, chlorinated solvents and aromatic thinners.

Sustainability3

Producing a kilogram of SAN Foam Core M130 takes about 105 MJ of energy and emits 4.5 kg of CO₂ — less than 63% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)105 MJ/kg45,142 BTU/lb
Embodied Carbon (primary production)4.5 kg CO₂/kg
Typical Recycled Content0%

Manufacturability1

SAN Foam Core M130's machinability is excellent (88/100, better than 93% of composite grades).

MachinabilityExcellent88/100

Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.

Working with SAN Foam Core M130

Is SAN Foam Core easy to machine?

Cuts easily with band saw, hot knife or CNC router at high feed; use dust extraction and avoid melting by keeping tools sharp and speeds moderate.

Can SAN Foam Core be welded?

Not weldable in the metallic sense; panels are butt-joined with epoxy/polyester bonding paste or thermally fused splices supplied by the producer.

Can SAN Foam Core be formed, bent or molded?

Thermoformable/drapable when warmed to roughly 90–110 °C; for cold drape over compound curvature use grid-scored or double-cut sheet with vacuum bagging.

What surface finishes work on SAN Foam Core?

Sand faces lightly to remove skin and dust, prime pinholes with thickened resin, then laminate or infuse skins; the raw foam must never be left UV-exposed.

SAN Foam Core chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
styreneSAN copolymer backbone68 – 7873
acrylonitrileraises toughness, solvent and styrene resistance22 – 3227
blowing agent / additives residuecell gas, nucleants, stabilizers0 – 21

SAN Foam Core M130 — frequently asked

What is SAN Foam Core M130 used for?

SAN Foam Core M130 is typically used for boat hulls, wind blades and impact-critical marine panels. In short: toughest thermoplastic marine core; better impact than PVC foam; compatible with styrene resins.

What is the tensile strength of SAN Foam Core M130?

SAN Foam Core M130 has a typical tensile strength of 3 MPa (0.421 ksi) — weaker than 89% of composite grades. Strength varies by condition: see the 8 listed tempers.

Is SAN Foam Core M130 easy to machine?

Yes — machinability is rated excellent (88/100, better than 93% of composite grades). Cuts easily with band saw, hot knife or CNC router at high feed; use dust extraction and avoid melting by keeping tools sharp and speeds moderate.

Can SAN Foam Core M130 be welded?

Not weldable in the metallic sense; panels are butt-joined with epoxy/polyester bonding paste or thermally fused splices supplied by the producer.

What surface finishes work on SAN Foam Core M130?

Sand faces lightly to remove skin and dust, prime pinholes with thickened resin, then laminate or infuse skins; the raw foam must never be left UV-exposed.

Can SAN Foam Core M130 be formed, bent or molded?

Thermoformable/drapable when warmed to roughly 90–110 °C; for cold drape over compound curvature use grid-scored or double-cut sheet with vacuum bagging.

What is the maximum service temperature of SAN Foam Core M130?

SAN Foam Core M130 is rated for continuous use to about 70°C (158 °F), and briefly to 90°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Sources

  1. Corecell M-Foam structural core datasheet — Gurit (2023)
  2. Core-Cell SAN foam core technical data — ATL Composites / Gurit (2022)
  3. ASTM C273 Shear Properties of Sandwich Core Materials — ASTM (2020)
  4. ASTM D1621 Compressive Properties of Rigid Cellular Plastics — ASTM (2016)
  5. ASTM D1623 Tensile and Tensile Adhesion Properties of Rigid Cellular Plastics — ASTM (2017)
  6. ASM Handbook Vol. 21: Composites — Sandwich Core Materials — ASM International (2001)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.