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Phenolic CE · additive grade

Phenolic CE BEARING-GR

Properties of the BEARING-GR condition, compared with the other Phenolic CE grades.

Pick for water-lubricated or marginally lubricated bushings, roll-neck bearings and wear pads where a low-friction, self-lubricating surface is needed.

CNC machiningSheet metalPremium cost $$$

What is Phenolic CE BEARING-GR?

Phenolic CE BEARING-GR is Phenolic CE in the BEARING-GR grade — pick for water-lubricated or marginally lubricated bushings, roll-neck bearings and wear pads where a low-friction, self-lubricating surface is needed. Phenolic CE BEARING-GR has a tensile strength of 65 MPa (9.43 ksi), weaker than 86% of composite grades. Elongation at break is 1.5% and the elastic modulus is 7 GPa (1.02 Msi). Phenolic CE BEARING-GR has a density of 1.42 g/cm³ (0.0513 lb/in³), lighter than 64% of composite grades. Its glass-transition temperature is 160°C (320 °F). Phenolic Matrix is the default condition FabDigit quotes; BEARING-GR is available on request or by drawing note.

Advantages

  • Easy to machine — 82/100, better than 90% of composite grades
  • Low embodied carbon — 4.2 kg CO₂/kg, better than 88% of composite grades

Limitations

  • Low stiffness — 7 GPa (1.02 Msi), worse than 79% of composite grades
  • Needs corrosion protection — 60/100, worse than 79% of composite grades

Phenolic CE BEARING-GR properties

Typical room-temperature values for Phenolic CE BEARING-GR — 8 properties are specific to this condition; the rest are grade-level values shared by every Phenolic CE grade. Each bar shows where the value sits among the composite grades in FabDigit's library — further right is higher.

Physical4

Phenolic CE BEARING-GR has a density of 1.42 g/cm³ (0.0513 lb/in³), lighter than 64% of composite grades. Its glass-transition temperature is 160°C (320 °F).

Density1.42 g/cm³0.05 lb/in³
Glass Transition (Tg)160°C320 °F
Water Absorption (24 h)1.1%
Water Absorption (Saturation)3.5%

Mechanical12

Phenolic CE BEARING-GR has a tensile strength of 65 MPa (9.43 ksi), weaker than 86% of composite grades. Elongation at break is 1.5% and the elastic modulus is 7 GPa (1.02 Msi).

Elastic (Young's) Modulus7 GPa1 Msi
Shear Modulus2.6 GPa0.38 Msi
Poisson's Ratio0.25
Tensile Strength (Ultimate)65 MPa9.4 ksi
Elongation at Break1.5%
Compressive Strength240 MPa34.8 ksi
Compressive Modulus6.5 GPa0.94 Msi
Flexural Strength105 MPa15.2 ksi
Flexural Modulus7.5 GPa1.1 Msi
Shear Strength95 MPa13.8 ksi
Izod Impact, Notched110 J/m2.1 ft·lbf/in
Hardness, Rockwell M100 HRM

Thermal9

Phenolic CE BEARING-GR is rated for continuous service to 125°C (257 °F). It conducts heat at 0.3 W/m·K (0.173 BTU/hr·ft·°F), worse than 62% of composite grades. Thermal expansion is 25 µm/m·K (13.9 µin/in·°F).

Thermal Conductivity0.3 W/m·K0.17 BTU/hr·ft·°F
Specific Heat Capacity1,400 J/kg·K0.33 BTU/lb·°F
Thermal Expansion (CTE, 20–100 °C)25 µm/m·K13.9 µin/in·°F
Max Service Temperature (continuous)125°C257 °F
Min Service Temperature-60°C-76 °F
Heat Deflection Temp. @ 1.8 MPa165°C329 °F
Flammability (UL 94)V-0 typical for phenolic cotton laminate at ≥1.5 mm (self-extinguishing, low smoke)
Limiting Oxygen Index32%
Max Service Temperature (short-term)175°C347 °F

Electrical7

Phenolic CE BEARING-GR is an electrical insulator with a dielectric strength of 8 kV/mm (203.2 V/mil) and a resistivity of 1×10⁹ Ω·m.

Electrical Resistivity1×10⁹ Ω·m3.94×10¹⁶ µΩ·in
Dielectric Strength8 kV/mm203 V/mil
Dielectric Constant (1 MHz)5.5
Dissipation Factor (1 MHz)0.05
Volume Resistivity1×10¹¹ Ω·cm
Surface Resistivity1×10¹¹ Ω
Comparative Tracking Index (CTI)125 V

Chemical & Environmental3

Corrosion resistance is good (60/100), worse than 79% of composite grades. UV resistance is fair.

Corrosion ResistanceGood60/100
UV / Weathering ResistanceFair40/100
Chemical Resistance SummaryGood against oils, greases, fuels, aliphatic solvents and weak acids; attacked by strong alkalis and oxidizing acids; cotton reinforcement wicks water/steam and swells, causing dimensional change.

Sustainability4

Producing a kilogram of Phenolic CE BEARING-GR takes about 80 MJ of energy and emits 4.2 kg of CO₂ — less than 84% of composite grades. Typical recycled content is 0%.

Embodied Energy (primary production)80 MJ/kg34,394 BTU/lb
Embodied Carbon (primary production)4.2 kg CO₂/kg
Embodied Water3,000 L/kg359 gal/lb
Typical Recycled Content0%

Manufacturability2

Phenolic CE BEARING-GR's machinability is very good (82/100, better than 90% of composite grades).

MachinabilityVery good82/100
PolishabilityFair45/100

Values are nominal handbook figures for design screening. Certified mill or lot data ships with every FabDigit order on request.

Other Phenolic CE grades and fills

Phenolic CE is also supplied in 2 other conditions. The full side-by-side table is on the Phenolic CE overview.

Working with Phenolic CE BEARING-GR

Is Phenolic CE easy to machine?

Machines and taps cleanly with carbide or PCD tools at high speed and low feed; dust is abrasive and irritant, so use extraction and expect tool wear rather than gumming.

Can Phenolic CE be welded?

Thermoset laminate cannot be welded or heat-formed; join by bolting, riveting or epoxy adhesive bonding after abrading the surface.

Can Phenolic CE be formed, bent or molded?

Supplied only as press-cured sheet, rod and tube; thin sheet (<1.6 mm) can be punched warm (~90–120 °C), thicker stock must be machined to shape.

What surface finishes work on Phenolic CE?

Sand and seal cut edges (varnish/epoxy) to limit moisture pickup; can be painted after abrasion, but not platable and only moderately polishable due to fabric texture.

Phenolic CE chemical composition (wt %)

Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.

ElementSpec limit (wt %)Nominal
phenol-formaldehyde resinresole/novolac phenolic binder, fully cured35 – 4842
cotton fabric (fine weave)plain-weave cotton cloth, ~4 oz/yd² class for CE≥ 52 (balance)

Phenolic CE BEARING-GR — frequently asked

What is Phenolic CE BEARING-GR used for?

Phenolic CE BEARING-GR is typically used for precision gears and pinions, bushings and plain bearings, electrical insulators and terminal boards, wear pads and guide strips, cam followers and timing gears and machine tool slides and soft jaws. In short: cotton phenolic gear stock.

What is the tensile strength of Phenolic CE BEARING-GR?

Phenolic CE BEARING-GR has a typical tensile strength of 65 MPa (9.43 ksi) — weaker than 86% of composite grades. Strength varies by condition: see the 3 listed tempers.

Is Phenolic CE BEARING-GR easy to machine?

Yes — machinability is rated very good (82/100, better than 90% of composite grades). Machines and taps cleanly with carbide or PCD tools at high speed and low feed; dust is abrasive and irritant, so use extraction and expect tool wear rather than gumming.

Can Phenolic CE BEARING-GR be welded?

Thermoset laminate cannot be welded or heat-formed; join by bolting, riveting or epoxy adhesive bonding after abrading the surface.

What surface finishes work on Phenolic CE BEARING-GR?

Sand and seal cut edges (varnish/epoxy) to limit moisture pickup; can be painted after abrasion, but not platable and only moderately polishable due to fabric texture.

Can Phenolic CE BEARING-GR be formed, bent or molded?

Supplied only as press-cured sheet, rod and tube; thin sheet (<1.6 mm) can be punched warm (~90–120 °C), thicker stock must be machined to shape.

What is the maximum service temperature of Phenolic CE BEARING-GR?

Phenolic CE BEARING-GR is rated for continuous use to about 125°C (257 °F), and briefly to 175°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.

Can FabDigit make parts in Phenolic CE BEARING-GR?

Yes — Phenolic CE BEARING-GR is available for CNC machining and sheet metal with instant online pricing. Upload a STEP file to get a price and a DFM check.

Sources

  1. ASTM D709 — Standard Specification for Laminated Thermosetting MaterialsASTM International (2017)
  2. NEMA LI 1 — Industrial Laminated Thermosetting ProductsNEMA (1998)
  3. ASM Engineered Materials Handbook, Vol. 2: Engineering PlasticsASM International (1988)
  4. Canvas phenolic (Grade C/CE) laminate datasheetsNorplex-Micarta / Franklin Fibre-Lamitex (2023)

Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.