PET Foam Core P100
Grade · default condition
also Divinycell P, Airex T90
P100 = 100 kg/m³ PET foam core
Default all-round structural core for wind-blade webs, marine sandwich panels and transport floors.
Values for the P100 condition
Other PET Foam Core grades and fills
PET Foam Core is listed in 9 conditions; see the grade overview at PET Foam Core.
Compare all 9 grades and fillsHide
| Grade · open for datasheet | Best for | Yield MPa | Tensile MPa | Elong. % | Hardness |
|---|---|---|---|---|---|
60 kg/m³ PET foam core | Lightest structural grade for lightly loaded panels, interior sandwich and non-structural fairings. | — | 0.9 | 4.5 | — |
80 kg/m³ PET foam core | Common hull/deck and wind-blade shell density balancing weight and shear capacity. | — | 1 | 4 | — |
Thermoformable / grid-scored & perforated core | Scored, perforated or thermoformed sheet supplied for double-curvature infusion; resin uptake and effective density rise with the cut pattern. | — | 1 | 4 | — |
Flame-retardant PET foam core | Choose when EN 45545 rail, marine FTP or building fire classification is required; mechanicals slightly below the standard grade at equal density. | — | 2 | 3.5 | — |
P100DefaultThis page 100 kg/m³ PET foam core | Default all-round structural core for wind-blade webs, marine sandwich panels and transport floors. | — | 2 | — | — |
High-temperature / high-crystallinity PET core | Pick for 130–150 °C prepreg or high-temperature infusion cure cycles where standard PET foam would creep. | — | 2 | 3 | — |
130 kg/m³ PET foam core | Higher-density grade for local load introduction, hard points and highly loaded shear webs. | — | 2 | 3.5 | — |
150 kg/m³ PET foam core | For fitting/insert zones, engine beds and panels with high local compression. | — | 3 | 3.2 | — |
200 kg/m³ PET foam core | Densest standard grade, used as a bolt-through/insert core and in heavily loaded transport floors. | — | 3 | 3 | — |
What is PET Foam Core P100?
PET Foam Core P100 is PET Foam Core in the P100 grade — default all-round structural core for wind-blade webs, marine sandwich panels and transport floors. PET Foam Core P100 has a tensile strength of 2 MPa (0.232 ksi), weaker than 95% of composite grades. The elastic modulus is 0.1 GPa (0.0138 Msi). PET Foam Core P100 has a density of 0.1 g/cm³ (0.0036 lb/in³), lighter than 86% of composite grades. Its glass-transition temperature is 78°C (172 °F).
Advantages
- Easy to machine — 92/100, better than 97% of composite grades
- Low embodied carbon — 3 kg CO₂/kg, better than 96% of composite grades
- Lightweight — 0.1 g/cm³ (0.0036 lb/in³), better than 86% of composite grades
Limitations
- Poor heat conductor — 0.04 W/m·K (0.0202 BTU/hr·ft·°F), worse than 94% of composite grades
- Low stiffness — 0.1 GPa (0.0138 Msi), worse than 92% of composite grades
- Limited service temperature — 110°C (230 °F), worse than 87% of composite grades
PET Foam Core P100 properties
Typical room-temperature values for PET Foam Core P100; 10 are specific to this condition. Other listed values are PET Foam Core reference data and may not represent this condition. Bars are the position among composite grades.
Physical5
PET Foam Core P100 has a density of 0.1 g/cm³ (0.0036 lb/in³), lighter than 86% of composite grades. Its glass-transition temperature is 78°C (172 °F).
Mechanical7
PET Foam Core P100 has a tensile strength of 2 MPa (0.232 ksi), weaker than 95% of composite grades. The elastic modulus is 0.1 GPa (0.0138 Msi).
Thermal8
PET Foam Core P100 is rated for continuous service to 110°C (230 °F). It conducts heat at 0.04 W/m·K (0.0202 BTU/hr·ft·°F), worse than 94% of composite grades. Thermal expansion is 60 µm/m·K (33.3 µin/in·°F).
Electrical1
Chemical & Environmental2
UV resistance is fair.
Sustainability3
Producing a kilogram of PET Foam Core P100 takes about 82 MJ of energy and emits 3 kg of CO₂ — less than 82% of composite grades. Typical recycled content is 60%.
Manufacturability1
PET Foam Core P100's machinability is excellent (92/100, better than 97% of composite grades).
Common Calculations4
Values are nominal handbook figures for design screening. Confirm any required mill or lot documentation when quoting.
Working with PET Foam Core P100
Is PET Foam Core easy to machine?
Cuts cleanly with band saw, oscillating knife or CNC router using sharp single-flute cutters and vacuum hold-down; hot-wire cutting is not usable because PET melts and smears rather than ablating.
Can PET Foam Core be welded?
Panels are butt-joined with adhesive paste or resin fillets rather than welded; thermal fusion/heat-welding of PET foam is possible in-plant but not a field process.
Can PET Foam Core be formed, bent or molded?
Thermoformable at roughly 130–160 °C for single- and double-curvature parts; scored/perforated sheets are used for vacuum infusion, and infusion resin uptake should be budgeted at typically 0.5–2 kg/m² depending on cut pattern.
What surface finishes work on PET Foam Core?
Surfaces need only light sanding and dust removal before lamination; core is fully compatible with polyester, vinylester and epoxy skins and needs no primer, but must be dry before infusion to avoid hydrolysis and voids.
PET Foam Core chemical composition (wt %)
Limits by weight percent from the governing specification, written the way the spec states them — a single maximum for impurities, a range for alloying elements, and the base element as balance. Nominal is the typical mid-range value.
| Element | Spec limit (wt %) | Nominal |
|---|---|---|
| chain extender / branching agente.g. epoxy-functional oligomer to raise melt strength | 0.3 – 2 | 1 |
| nucleating agent / talc | 0.2 – 2 | 0.8 |
| physical blowing agent (CO2 / N2 / hydrolargely diffused out of the closed cells after conditioning | 0.5 – 3 | 1.5 |
| flame retardant (FR grades only)phosphorus-based systems in EN 45545/V-0 grades | 0 – 8 | 0 |
| polyethylene terephthalate (PET/rPET)largely post-consumer bottle flake in most commercial grades | ≥ 92 (balance) | — |
PET Foam Core P100 — frequently asked
What is PET Foam Core P100 used for?
PET Foam Core P100 is typically used for wind blades, rail interior panels, marine structural panels and automotive composite panels. In short: recyclable thermoplastic core; 110 °C service temperature; higher-temperature PVC alternative.
What is the tensile strength of PET Foam Core P100?
PET Foam Core P100 has a typical tensile strength of 2 MPa (0.232 ksi) — weaker than 95% of composite grades. Strength varies by condition: see the 9 listed tempers.
Is PET Foam Core P100 easy to machine?
Yes — machinability is rated excellent (92/100, better than 97% of composite grades). Cuts cleanly with band saw, oscillating knife or CNC router using sharp single-flute cutters and vacuum hold-down; hot-wire cutting is not usable because PET melts and smears rather than ablating.
Can PET Foam Core P100 be welded?
Panels are butt-joined with adhesive paste or resin fillets rather than welded; thermal fusion/heat-welding of PET foam is possible in-plant but not a field process.
What surface finishes work on PET Foam Core P100?
Surfaces need only light sanding and dust removal before lamination; core is fully compatible with polyester, vinylester and epoxy skins and needs no primer, but must be dry before infusion to avoid hydrolysis and voids.
Can PET Foam Core P100 be formed, bent or molded?
Thermoformable at roughly 130–160 °C for single- and double-curvature parts; scored/perforated sheets are used for vacuum infusion, and infusion resin uptake should be budgeted at typically 0.5–2 kg/m² depending on cut pattern.
What is the maximum service temperature of PET Foam Core P100?
PET Foam Core P100 is rated for continuous use to about 110°C (230 °F), and briefly to 150°C. Strength falls off well before that limit — check the elevated-temperature data for load-bearing parts.
Sources
- Divinycell P — recyclable PET structural foam core datasheet — DIAB Group (2022)
- AIREX T90 / T92 PET foam core technical data — 3A Composites Core Materials (2021)
- ArmaPET Struct / Eco PET foam core data — Armacell (2022)
- ASTM D1621 — Compressive Properties of Rigid Cellular Plastics — ASTM (2016)
- ASTM C273 — Shear Properties of Sandwich Core Materials — ASTM (2020)
- ASTM D1623 — Tensile and Tensile Adhesion Properties of Rigid Cellular Plastics — ASTM (2017)
- ASM Engineered Materials Handbook Vol.2 — Engineering Plastics (PET) — ASM International (1988)
Property data is compiled from published supplier and standards handbooks and normalised for comparison. Nothing on this page is a certification — request mill certs, CoC or material test reports with your order.