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Zinc Alloy Prime Western Zinc vs Zamak 3

Zinc Alloy · grade comparison

Zinc Alloy Prime Western Zinc and Zamak 3 are both zinc alloy grades. Zamak 3 is the stronger of the two: yield strength 221 MPa (32.1 ksi) against 20 MPa (2.9 ksi) for Prime Western Zinc, about 11 times as much; tensile strength follows at 283 MPa (41 ksi) vs 35 MPa (5.08 ksi). Zamak 3 is the more ductile: elongation 10% versus 5% for Prime Western Zinc, and Zamak 3 is harder (82 HB vs 32 HB). Zamak 3 is lighter (6.6 g/cm³ vs 7.14 g/cm³ for Prime Western Zinc). On the shop floor, Zamak 3 machines more easily (excellent vs very good) and Zamak 3 sits in a lower cost tier (budget, $) than Prime Western Zinc (standard, $$).

Zamak 3Choose it when strength drives the design, or when the part is bent, formed or impact-loaded.

Prime Western Zinc vs Zamak 3: properties

Prime Western ZincZamak 3

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Poisson's Ratio

0.25
0.27

Tensile Strength (Ultimate)

35 MPa5.1 ksi
283 MPa41 ksi

Yield Strength (0.2% offset)

20 MPa2.9 ksi
221 MPa32.1 ksi

Elongation at Break

5%
10%

Compressive Strength

70 MPa10.2 ksi
414 MPa60 ksi

Shear Strength

30 MPa4.4 ksi
214 MPa31 ksi

Fatigue Strength (Endurance Limit)

18 MPa2.6 ksi
48 MPa7 ksi

Hardness, Brinell

32 HB
82 HB

Charpy V-Notch Impact (RT)

—
58 J42.8 ft·lbf

Same in both: Elastic (Young's) Modulus 96 GPa13.9 Msi · Shear Modulus 38 GPa5.5 Msi · Bulk Modulus 70 GPa10.2 Msi

Physical

Density and transition temperatures.

Density

7.14 g/cm³0.26 lb/in³
6.6 g/cm³0.24 lb/in³

Melting Point (Solidus)

418°C784 °F
381°C718 °F

Liquidus Temperature

420°C787 °F
387°C729 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

110 W/m·K63.6 BTU/hr·ft·°F
113 W/m·K65.3 BTU/hr·ft·°F

Specific Heat Capacity

390 J/kg·K0.09 BTU/lb·°F
419 J/kg·K0.1 BTU/lb·°F

Thermal Expansion (CTE, 20–100 °C)

31 µm/m·K17.2 µin/in·°F
27.4 µm/m·K15.2 µin/in·°F

Latent Heat of Fusion

112 J/g48.2 BTU/lb
110 J/g47.3 BTU/lb

Min Service Temperature

-30°C-22 °F
-20°C-4 °F

Same in both: Max Service Temperature (continuous) 100°C212 °F

Electrical

Conductivity and insulation.

Same in both: Electrical Conductivity 27 % IACS · Electrical Resistivity 6.4×10⁻⁸ Ω·m2.52 µΩ·in

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Galvanic Potential (seawater, vs SCE)

-1.03 V
-1 V

Corrosion Resistance

30 / 100
40 / 100

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Machinability

75 / 100
90 / 100

Machinability Rating (AISI 1212 = 100 %)

70%
120%

Formability (cold)

40 / 100
20 / 100

Castability

85 / 100
97 / 100

Brazeability / Solderability

80 / 100
65 / 100

Polishability

40 / 100
85 / 100

Same in both: Weldability 20 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Water

120 L/kg14.4 gal/lb
150 L/kg18 gal/lb

Typical Recycled Content

30%
25%

Same in both: Embodied Energy (primary production) 53 MJ/kg22,786 BTU/lb · Embodied Carbon (primary production) 3.6 kg CO₂/kg

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

5 kN·m/kg
43 kN·m/kg

Specific Stiffness (E / density)

13.4 MN·m/kg
14.5 MN·m/kg

Modulus of Resilience

2 kJ/m³
254 kJ/m³

Thermal Diffusivity

39.5 mm²/s
40.9 mm²/s

Thermal Shock Resistance Index

1
12

Strength versus weight

Yield strength against density for every zinc alloy grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

205010020055.566.57Density (g/cm³)Yield strength (MPa) — log scaleZamak 3Prime Western Zinc

Manufacturing and finishing

CapabilityPrime Western ZincZamak 3
CNC machining—Yes
Casting & forging—Yes
Default condition—As Cast
Relative cost$$ Standard$ Budget
Min. machined wall——
Best machined surface——
Chrome Plating—Yes
E-Coating—Yes
Nickel Plating—Yes
Painting—Yes
Powder Coating—Yes

They share 1 finish: Copper Plating.

Prime Western Zinc vs Zamak 3 — frequently asked

Is Zamak 3 stronger than Prime Western Zinc?

Yes. Zamak 3 has a typical yield strength of 221 MPa (32.1 ksi) against 20 MPa (2.9 ksi) for Prime Western Zinc — about 11 times as much. Tensile strength is 283 MPa (41 ksi) vs 35 MPa (5.08 ksi).

Which is cheaper, Prime Western Zinc or Zamak 3?

Zamak 3 is the lower-cost material: it sits in the budget tier ($) while Prime Western Zinc is standard ($$). Part price depends far more on geometry, tolerance and quantity than on raw stock — upload a CAD file for a live quote.

Which is easier to machine, Prime Western Zinc or Zamak 3?

Zamak 3. Its machinability rates excellent (90/100) against very good (75/100) for Prime Western Zinc.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Prime Western Zinc and Zamak 3 side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.