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Titanium Ti-6Al-4V (Grade 5) AM Powder vs Ti-6Al-4V Powder for MIM

Titanium · grade comparison

Titanium Ti-6Al-4V (Grade 5) AM Powder and Ti-6Al-4V Powder for MIM are both titanium grades. Ti-6Al-4V (Grade 5) AM Powder is the stronger of the two: yield strength 1,020 MPa (148 ksi) against 790 MPa (115 ksi) for Ti-6Al-4V Powder for MIM, about 29% more; tensile strength follows at 1,120 MPa (162 ksi) vs 880 MPa (128 ksi). Ti-6Al-4V (Grade 5) AM Powder is harder — 340 HB against 300 HB for Ti-6Al-4V Powder for MIM — which matters for wear surfaces and threads. Ti-6Al-4V (Grade 5) AM Powder is stiffer (113 GPa vs 105 GPa). On the shop floor, Ti-6Al-4V Powder for MIM welds better (very good vs good).

Ti-6Al-4V (Grade 5) AM PowderChoose it when strength drives the design, or when surface hardness matters.

Ti-6Al-4V Powder for MIMChoose it when it will be welded.

Ti-6Al-4V (Grade 5) AM Powder vs Ti-6Al-4V Powder for MIM: properties

Ti-6Al-4V (Grade 5) AM PowderTi-6Al-4V Powder for MIM

Mechanical

Strength, stiffness, ductility and hardness at room temperature.

Elastic (Young's) Modulus

113 GPa16.4 Msi
105 GPa15.2 Msi

Shear Modulus

44 GPa6.4 Msi
42 GPa6.1 Msi

Tensile Strength (Ultimate)

1,120 MPa162 ksi
880 MPa128 ksi

Yield Strength (0.2% offset)

1,020 MPa148 ksi
790 MPa115 ksi

Reduction in Area

32%
20%

Compressive Strength

1,100 MPa160 ksi
900 MPa131 ksi

Shear Strength

700 MPa102 ksi
550 MPa79.8 ksi

Fatigue Strength (Endurance Limit)

450 MPa65.3 ksi
300 MPa43.5 ksi

Fracture Toughness (K_IC)

52 MPa·√m47.3 ksi·√in
55 MPa·√m50.1 ksi·√in

Charpy V-Notch Impact (RT)

16 J11.8 ft·lbf
12 J8.9 ft·lbf

Hardness, Brinell

340 HB
300 HB

Hardness, Rockwell C

35 HRC
32 HRC

Hardness, Vickers

355 HV
320 HV

Same in both: Bulk Modulus 110 GPa16 Msi · Poisson's Ratio 0.34 · Elongation at Break 12%

Physical

Density and transition temperatures.

Density

4.43 g/cm³0.16 lb/in³
4.32 g/cm³0.16 lb/in³

Same in both: Melting Point (Solidus) 1,604°C2,919 °F · Liquidus Temperature 1,660°C3,020 °F

Thermal

How each material carries heat and how hot it can run.

Thermal Conductivity

6.8 W/m·K3.9 BTU/hr·ft·°F
6.4 W/m·K3.7 BTU/hr·ft·°F

Same in both: Specific Heat Capacity 526 J/kg·K0.13 BTU/lb·°F · Thermal Expansion (CTE, 20–100 °C) 8.7 µm/m·K4.8 µin/in·°F · Latent Heat of Fusion 365 J/g157 BTU/lb · Max Service Temperature (continuous) 350°C662 °F · Min Service Temperature -196°C-321 °F

Electrical

Conductivity and insulation.

Electrical Resistivity

1.7×10⁻⁶ Ω·m66.9 µΩ·in
1.78×10⁻⁶ Ω·m70.1 µΩ·in

Same in both: Electrical Conductivity 1 % IACS

Chemical & Environmental

Corrosion and environmental resistance (0–100 scores).

Corrosion Resistance

90 / 100
88 / 100

Same in both: Galvanic Potential (seawater, vs SCE) -0.1 V

Manufacturability

FabDigit workshop ratings (0–100 scores) — how each material behaves on the machine.

Weldability

60 / 100
75 / 100

Formability (cold)

25 / 100
20 / 100

Brazeability / Solderability

35 / 100
55 / 100

Polishability

70 / 100
65 / 100

Same in both: Machinability 20 / 100 · Machinability Rating (AISI 1212 = 100 %) 22% · Castability 40 / 100

Sustainability

Primary-production footprint per kilogram.

Embodied Energy (primary production)

780 MJ/kg335,340 BTU/lb
950 MJ/kg408,427 BTU/lb

Embodied Carbon (primary production)

50 kg CO₂/kg
62 kg CO₂/kg

Embodied Water

900 L/kg108 gal/lb
1,100 L/kg132 gal/lb

Typical Recycled Content

15%
20%

Common Calculations

Ratios derived from the values above.

Specific Strength (UTS / density)

253 kN·m/kg
204 kN·m/kg

Specific Stiffness (E / density)

25.5 MN·m/kg
24.3 MN·m/kg

Modulus of Resilience

4,604 kJ/m³
2,972 kJ/m³

Thermal Diffusivity

2.9 mm²/s
2.8 mm²/s

Thermal Shock Resistance Index

8
6

Strength versus weight

Yield strength against density for every titanium grade in the FabDigit library; the compared grades are highlighted. Up and left is stronger for its weight.

3005007001,0004.555.5Density (g/cm³)Yield strength (MPa) — log scaleTi-6Al-4V (Grade 5) AM PowderTi-6Al-4V Powder for MIM

Manufacturing and finishing

CapabilityTi-6Al-4V (Grade 5) AM PowderTi-6Al-4V Powder for MIM
Default condition——
Relative cost$$$$ High$$$$ High
Min. machined wall——
Best machined surface——

Both take the same 1 finish: Plasma Spray.

Ti-6Al-4V (Grade 5) AM Powder vs Ti-6Al-4V Powder for MIM — frequently asked

Is Ti-6Al-4V (Grade 5) AM Powder stronger than Ti-6Al-4V Powder for MIM?

Yes. Ti-6Al-4V (Grade 5) AM Powder has a typical yield strength of 1,020 MPa (148 ksi) against 790 MPa (115 ksi) for Ti-6Al-4V Powder for MIM — about 29% more. Tensile strength is 1,120 MPa (162 ksi) vs 880 MPa (128 ksi).

Which is cheaper, Ti-6Al-4V (Grade 5) AM Powder or Ti-6Al-4V Powder for MIM?

Both sit in the same relative cost tier ($$$$, high); the part price will be decided by machining time, tolerance and quantity rather than by the material.

Which welds better, Ti-6Al-4V (Grade 5) AM Powder or Ti-6Al-4V Powder for MIM?

Ti-6Al-4V Powder for MIM. Its weldability rates very good (75/100) against good (60/100) for Ti-6Al-4V (Grade 5) AM Powder.

Ready to make it?

Upload a CAD file and FabDigit prices the part in Ti-6Al-4V (Grade 5) AM Powder and Ti-6Al-4V Powder for MIM side by side — material, machining time, tolerance and finish in one quote. Certified material data ships with the order on request.

Typical handbook values for the conditions named above, normalised for comparison. Hardness on non-Brinell scales is converted approximately for charting only. Request certified data with your order for design-critical properties.